Falcon / Chevalier (Falcon Machine Tools) CNC Grinding, Milling and Turning Machines

Precision CNC surface and profile grinders, double-column and rotary grinding machines, 5-axis vertical machining centers, CNC lathes, and replacement parts from Falcon / Chevalier (Falcon Machine Tools Co., Ltd.).

SMART IV Series Multi-Function CNC Precision Surface Grinders

Falcon / Chevalier SMART IV CNC surface grinders (SMART-B818IV, SMART-B1224IV, SMART-B1640IV) perform form and surface grinding for aerospace, semiconductor, and mold tooling. Equipped with SMART iControl, TaskLink+, and a 200 x 460 mm table (210 kg). Parts: spindles, ball screws, and dressers.

  • Confirmed models SMART-B818IV, SMART-H818IV, SMART-B1224IV, SMART-B1640IV
  • Worktable size 200 x 460 mm with maximum load capacity of 210 kg
  • Next-generation SMART iControl CNC with TaskLink+ conversational programming
  • Service parts: spindle cartridges, precision ball screws, wheel dressers

FSG-ADIV+ Series Fully Automatic Precision Surface Grinders

Falcon / Chevalier FSG-ADIV+ automatic surface grinders (FSG-1224ADIV+, FSG-1632ADIV+, FSG-1640ADIV+) finish die plates and precision gauges. Compliant with ISO 14955 and iSurface control with iMCS over a 300 x 600 mm table (230 kg). Spare parts: hydraulic cylinders, Turcite-B liners, and chucks.

  • Series models FSG-1224ADIV+, FSG-1632ADIV+, FSG-1640ADIV+, FSG-12/16AF
  • Table working surface 300 x 600 mm with 230 kg table load capacity
  • iSurface PC-based control, iMCS communications, ISO 14955 compliance
  • Spare assemblies: hydraulic cylinders, Turcite-B liners, magnetic chucks

FSG-DC and FPG-DC Series Double Column Fixed Beam Grinding Machines

Falcon / Chevalier FSG-DC, FSG-60DC+HV, and FPG-DC double-column grinders finish automotive dies and machine beds up to 3500 kg. Built with patented elevated guideways, iSurface control, a 1000 x 1500 mm table, and 1400 mm column clearance. Parts: roller carriages, telescopic covers, and spindles.

  • Double-column series FSG-4060DC, FSG-DC, FSG-60DC+HV, and FPG-DC
  • Table size 1000 x 1500 mm, 1400 mm column distance, 3500 kg load rating
  • Patented elevated guideway architecture with constant surface speed control
  • Replacement parts: roller linear blocks, telescopic covers, hydraulic pumps

FRG-S and FDG Series CNC Rotary Table Surface Grinding Machines

Falcon / Chevalier FRG-400S, FRG-600S, FRG-800S, FRG-1000S rotary grinders and FDG-700 double-sided grinders finish bearing races, wafer rings, and slitting knives. Equipped with Ø400–1000 mm rotary magnetic tables (10 to 150 rpm) and SMART iControl. Parts: rotary bearings, slip rings, and drives.

  • Models FRG-400S, FRG-600S, FRG-800S, FRG-1000S, and FDG-700
  • Rotary electromagnetic table Ø400–1000 mm with 10 to 150 rpm speed range
  • SMART iControl and iSurfaceDS CNC systems for concentric finish control
  • Spare components: rotary table bearings, collector slip rings, drive reducers

FMG Profile Grinders and FVGC Vertical Grinding Centers

Falcon / Chevalier FMG-B1216, FMG-1632CNC-HD, FSG-C1224CNC profile grinders and FVGC centers perform creep-feed grinding on turbine blade roots, gear racks, and punches. Built with rigid ways and SMART iControl dressing. Parts: diamond roller dressers, spindles, and ball screws.

  • Models FMG-B12/16, FMG-1632CNC-HD, FSG-C1224CNC, and FVGC series
  • Creep-feed profile grinding for superalloys, turbine blades, and racks
  • SMART iControl CNC with continuous form dressing compensation
  • Service parts: rotary diamond dressers, spindle units, high-pressure nozzles

UNi5X-400 5-Axis Vertical Machining Centers

Falcon / Chevalier UNi5X-400 5-axis machining centers handle single-setup milling of impellers, turbine blades, implants, and mold cavities. The Ø320 mm rotary-tilt table holds Ø400 x H350 mm parts (100 kg) across 750 x 600 x 500 mm travels. Parts: spindles, trunnion drives, encoders.

  • UNi5X-400 5-axis machining center for complex single-setup contouring
  • Ø320 mm rotary-tilt table for Ø400 x H350 mm workpieces up to 100 kg
  • X / Y / Z axis travel envelope of 750 x 600 x 500 mm
  • Service parts: built-in spindles, trunnion table gears, linear scales

QP-L and EM Series Vertical Machining Centers and FM Milling Machines

Falcon / Chevalier QP-L (QP2033-L, QP2040-L), EM 3-axis vertical machining centers, and FM turret mills process die plates, gearboxes, and brackets. QP2033-L features a 1000 x 510 mm table (500 kg load) and 850 x 530 x 510 mm travels. Parts: spindles, ATC cam boxes, drawbars, and screws.

  • 3-axis VMC series QP-L (QP2033-L), EM series, and FM turret mills
  • QP2033-L worktable 1000 x 510 mm supporting 500 kg maximum load
  • X / Y / Z axis travels of 850 x 530 x 510 mm on QP2033-L
  • Replacement parts: spindle cartridges, ATC tool changers, pull-stud clamps

FCL Multi-Function Flat Bed CNC Lathes and FVL Vertical Turning Lathes

Chevalier-Falcon FCL multi-function flat bed CNC lathes provide bed swings from 460 mm to 1020 mm and high-rigidity spindles for batch turning. With FVL-8/12/20/24 vertical lathes, FCL-1840 offers 1000–1500 mm center distance, 56 mm bore, and 25/40 mm screws. Parts: turrets, chucks, quills.

  • Turning series FCL-18/21/25/30/32/40 and vertical FVL-8/12/20/24
  • FCL-1840 swing over bed 460 mm, center distance 1000–1500 mm, bore 56 mm
  • FVL vertical lathe A2-6 spindle nose with 100 mm inner bearing diameter
  • Replacement parts: tool turrets, 25/40 mm ball screws, tailstock quills

Engineering Architecture of Falcon / Chevalier Metalworking Machine Tools

Founded in 1978, Falcon Machine Tools Co., Ltd. (operating globally under the Chevalier brand, TWSE code 4513) engineers high-precision CNC grinding, turning, and milling machines across manufacturing plants in Taiwan and the United States (Chevalier Machinery Inc.).

The equipment portfolio spans four core lines: SMART IV and FSG-ADIV+ precision surface and profile grinders, FSG-DC double-column and FRG-S rotary surface grinding machines, UNi5X-400 5-axis and QP-L vertical machining centers, and FCL/FVL horizontal and vertical CNC turning lathes.

Structural frames are manufactured from stress-relieved Meehanite iron to maintain thermal stability and micron-level geometric repeatability.

Selecting Between SMART IV Conversational Profile Grinders and FSG-ADIV+ Series

Choosing between the SMART IV and FSG-ADIV+ surface grinding platforms depends on profile complexity and batch automation requirements.

The SMART-818/12/16IV and SMART-20/24IV series (such as SMART-B818IV with a 200 x 460 mm table and 210 kg load rating) feature the proprietary SMART iControl CNC and TaskLink+ graphical programming, enabling multi-step slot, step, and contour form grinding with automated wheel dressing compensation.

Conversely, the FSG-12/16ADIV+ series (300 x 600 mm table, 230 kg capacity) with iSurface PC-based control and ISO 14955 energy certification is optimized for high-efficiency flat surface grinding in toolrooms and production lines.

Heavy-Duty Double-Column FSG-DC and Rotary Table FRG-S Grinding Solutions

Large stamping dies, machine tool beds, and aerospace structural components weighing up to 3500 kg require the stationary-beam double-column architecture of the Falcon / Chevalier FSG-DC, FSG-60DC+HV, and FPG-DC series.

In the FSG-4060DC configuration (1000 x 1500 mm table, 1400 mm distance between columns), patented elevated guideways isolate the linear roller ways from grinding swarf while iSurface control maintains constant wheel surface speed.

For circular workpieces such as bearing rings, semiconductor wafers, and pump rotors, the FRG-400S/600S/800S/1000S rotary grinders utilize Ø400 to Ø1000 mm electromagnetic tables spinning at 10 to 150 rpm.

Multi-Axis Milling Performance on UNi5X-400 and QP-L Vertical Machining Centers

Falcon / Chevalier milling technology addresses both 5-axis complex contouring and high-volume 3-axis production machining.

The UNi5X-400 5-axis vertical machining center incorporates a high-precision Ø320 mm rotary-tilt table accommodating workpieces up to Ø400 x H350 mm and 100 kg across 750 x 600 x 500 mm X/Y/Z travels, eliminating multi-setup positioning errors on impellers and mold cavities.

For general die-and-mold and structural component milling, the QP-L series (including QP2033-L with a 1000 x 510 mm table, 500 kg load capacity, and 850 x 530 x 510 mm travels) combines rapid feed rates with rigid spindle head guidance.

Horizontal Flat-Bed FCL Lathes vs. FVL Heavy-Duty Vertical Turning Centers

The turning machine range from Chevalier-Falcon is structured around workpiece geometry and length-to-diameter ratios.

FCL-18/21/25/30/32/40 multi-function flat-bed CNC lathes (such as FCL-1840 with 460 mm swing over bed, 1000 to 1500 mm center distance, D1-6 spindle nose, 56 mm spindle bore, and 25 mm / 40 mm X/Z ball screws) support manual, teach-in, and full CNC modes for shafts and small-batch repairs.

For heavy disc-shaped parts, hubs, and non-circular pistons, FVL-8/12/20/24 and FVL-8P/15P vertical turning lathes utilize gravity-assisted workpiece seating on 8-inch to 24-inch chucks backed by 100 mm bore spindle bearings.

iMCS Smart Manufacturing Integration, Auxiliary Systems, and Replacement Parts

To support automated factory cells, Falcon / Chevalier equips its CNC grinders and machining centers with the intelligent Machine Communications System (iMCS) for real-time monitoring of spindle load, cycle completion, and maintenance alerts.

Machines can be configured with dynamic wheel balancers, overhead parallel or profile dressers, magnetic and paper-band coolant filtration units, and in-process touch probes.

For installed machines worldwide, replacement spindle cartridges, preloaded ball screw assemblies, Turcite-B guideway liners, turret assemblies, and CNC control modules are matched directly by machine model and serial nameplate.

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