Mesutronic industrial metal detectors and inspection equipment

Industrial tunnel metal detectors, free-fall gravity separators, and automated X-ray inspection systems from Mesutronic deliver reliable foreign body detection across production lines.

Mesutronic METRON Conveyor Metal Detectors

Tunnel metal detectors of METRON 07 CI and METRON 05 C series provide continuous inspection of packaged goods on conveyor belts. Integrated multi-frequency electronics compensate for product effect caused by conductive moisture or high salt content in food products.

Detection of ferrous, non-ferrous and non-magnetic stainless steel particles
Digital processing unit built directly into the inspection coil assembly
Robust stainless steel housing with industrial IP66 and IP69K ingress protection
Non-volatile internal memory for storing operational product parameters

Mesutronic QUICKTRON Free-Fall Metal Separators

Gravity metal separators of QUICKTRON 07 RH series are designed for examining free-falling bulk materials, powders, and granulates in vertical drop chutes. The ultra-fast reject flap removes foreign metal particles with minimal loss of good production material.

Nominal passage diameters ranging from 50 mm up to 300 mm aperture
Pneumatic reject mechanism featuring switching speed down to 50 milliseconds
Hygienic flow geometry allowing rapid tool-free disassembly for cleaning
Wear-resistant antistatic guiding funnels suitable for dry food ingredients

Mesutronic P-TRON Pneumatic Metal Separators

Separators of P-TRON 07 GM series integrate directly into positive and negative pressure conveying pipelines for plastic granulate and dry regrind. The airtight reject diverter housing withstands pipeline operating pressure and elevated material temperatures.

Integration into both horizontal and vertical pneumatic transfer lines
Continuous operation under system conveying pressure up to 0.5 bar gauge
High-durability elastomer sealing elements resistant to granular friction
Explosion-proof configurations compliant with international ATEX standards

Mesutronic MEATLINE and PIPELINE Inspection Systems

Specialized metal detectors MEATLINE 07 and PIPELINE 07 inspect viscous, liquid, and pasty food masses under continuous flow. A mobile base frame with pneumatic height adjustment simplifies connection to vacuum fillers and sausage clipping lines in processing plants.

Standardized mechanical adapters for vacuum fillers and sausage stuffers
Sanitary quick-release connections compatible with automated CIP cleaning
Automated three-way reject ball valve manufactured from stainless steel
Adjustable frame height and pipe angle matching pump outlet dimensions

Mesutronic easySCOPE X-Ray Inspection Systems

The easySCOPE MT X-ray inspection system identifies foreign contaminants within hermetically sealed packaging, metal foil trays, and composite bags. In addition to metals, the unit detects glass fragments, stone, dense plastic pieces, and calcified bone splinters.

Inspection belt width accommodating packaged products up to 380 mm wide
High-resolution photodiode sensor array for sharp transmission imaging
Software algorithms verifying package completeness, fill level, and mass
Integrated internal cooling unit maintaining steady generator temperature

Mesutronic PHARMATRON Pharmaceutical Metal Separators

Compact PHARMATRON 07 HQ metal separators mount directly at the outlet chute of rotary tablet presses and capsule dedusting machines. Mirror-polished product contact surfaces prevent powder accumulation and avoid cross-contamination between different production batches.

Throughput capacity inspecting up to several million tablets per hour
Pivoting reject chute featuring mirror surface roughness Ra below 0.4 um
Mobile support stand with flexible height and angle adjustments
Validation documentation packages supporting GMP cleanroom requirements

Aperture sizing and sensitivity tuning in METRON detectors

Selecting the appropriate coil aperture dimension for Mesutronic METRON 07 CI and METRON 05 C series tunnel metal detectors is essential to maximize detection accuracy.

The coil opening must closely match the maximum physical cross-section of conveyed items, as high-frequency electromagnetic field intensity decreases rapidly toward the center of the aperture tunnel.

When evaluating conductive or moist products, signal compensation is handled through multi-frequency digital processing within the AMD 07 controller. Accurate configuration requires verifying product dimensions, transport speed, and belt orientation.

High-speed reject flap mechanics in QUICKTRON separators

Free-fall gravity metal separators within the QUICKTRON 07 RH and QUICKTRON 05 A product families operate under vertical bulk flow where rapid particle descent demands immediate mechanical response.

The precision pivoting reject flap is driven by a pneumatic actuator achieving switching speeds down to fifty milliseconds. This swift response removes isolated metal inclusions without disrupting main material streams and minimizes rejection of good bulk goods.

Internal guiding chutes are fabricated from hygienic stainless steel with antistatic treatment to avoid dry powder buildup.

P-TRON separator integration into pneumatic transfer lines

Installing Mesutronic P-TRON 07 GM metal separators into pneumatic granulate conveying lines requires strict pressure containment and seal integrity.

The reject assembly features a specialized distribution chamber with elastomer seals capable of withstanding steady internal duct pressures up to 0.5 bar. The mechanical design diverts abrasive polymer pellets and eliminates compressed air loss during reject actuation.

System layout engineering accounts for duct routing angles, bend radii, and operating temperatures downstream of drying hoppers to extend service life.

Inspection capabilities of easySCOPE X-ray systems

Industrial X-ray inspection units of the Mesutronic easySCOPE MT series provide thorough internal examination of packaged goods across foil, metalized, and composite wraps.

Unlike electromagnetic detectors, X-ray transmission imaging detects non-metallic contaminants including glass splinters, stone fragments, dense plastic particles, and animal bones.

High-resolution diode sensor arrays combined with image processing algorithms verify product package completeness, portion geometry, and container fill levels on high-speed automated packaging lines.

Automated sensitivity verification via autoTEST modules

The integrated autoTEST functional verification module designed for AMD 07 evaluation controllers eliminates manual operator dependency during routine sensitivity checks.

The automated system introduces calibrated test specimens containing ferrous, non-ferrous, and stainless steel alloys into the active coil field to record amplifier response.

Every verification cycle is logged in non-volatile internal memory with precise timestamps, ensuring full compliance with HACCP, IFS, and BRC food safety audits without requiring conveyor line stoppages.

Centralized device networking with mesuLINK software

The mesuLINK software platform connects Mesutronic metal detectors, free-fall separators, and X-ray systems into a unified manufacturing data network.

A central server continuously monitors equipment operating status across all inspection locations, archiving rejection logs, trigger events, and alarm notifications. Native Ethernet interfaces and industrial communication protocols allow direct data exchange with plant SCADA and ERP databases.

Secure role-based password protection prevents unauthorized adjustments to inspection sensitivity thresholds.

Mesutronic and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Mesutronic and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.