Komplet / Komplet Rubble Recycling Mobile Crushers and Screeners

Mobile jaw and impact crushers, tracked vibratory screeners, trommels and shredders by Komplet / Komplet Rubble Recycling: machine selection and replacement parts.

Komplet: mobile crushing, screening and recycling machinery

Italian manufacturer Komplet S.p.A. produces compact mobile jaw and impact crushers, tracked vibratory screens, trommels and shredders for on-site recycling of demolition debris, concrete and rock. Equipment offers high reliability in demanding construction settings.

Compact mobile recycling equipment engineered by manufacturer in Ancona, Italy
Space-saving machine dimensions suitable for standard container transportation
Fuel-efficient diesel power units coupled with heavy-duty hydraulic assemblies
Engineering selection of spare parts, wear plates and screens by machine serial

Komplet K-JC mobile tracked jaw crushers (503, 604, 704, 805)

Komplet K-JC tracked jaw crushers crush reinforced concrete, brick, natural stone and asphalt to target fractions. Plants feature jaw level monitoring sensors, reversible crushing action for blockage clearing, and hydraulic discharge gap setting controls.

Tracked jaw plants K-JC 503, 604, 704 and 805 with outputs reaching 90 tons/hour
Durable crushing jaws and side liners made of premium manganese alloy steels
Hydraulic chamber reverse function clearing heavy obstructions automatically
Integrated vibrating grizzly feeder for effective fines pre-screening action

Komplet K-IC 70 and City Crusher mobile impact crushing plants

Komplet K-IC 70 impactors and City Crusher units produce cubical aggregate from demolition concrete, asphalt and medium-hard quarry stone. Units are mounted on tracks or hook-lift subframes, enabling immediate operation within minutes of site arrival.

K-IC 70 tracked mobile impact crushers delivering cubical aggregate and road base
Blow bars engineered in chrome iron and martensitic alloy with ceramic inserts
City Crusher hook-lift frame configuration for agile urban waste management
Adjustable impact aprons ensuring precision control over product sizing curves

Komplet Kompatto mobile tracked scalping screens (221, 5030)

Kompatto SC 221 Plus and Kompatto 5030 screens separate demolition rubble, crushed stone, sand, gravel and compost into three clean products. Dual-deck screen boxes with independent discharge conveyors provide high throughput across varied materials.

Ultra-compact Kompatto SC 221 Plus tracked plant weighing only 3.3 metric tons
Heavy-duty Kompatto 5030 scalper engineered for quarry rock and heavy debris
Hydraulically folding stockpiling conveyors for rapid road transit readiness
Woven wire, harp and punch plate replacement screen media in custom mesh sizes

Komplet K-TS (30, 40) and KDT mobile trommel rotary screeners

Komplet K-TS 30, K-TS 40 and KDT mobile trommel screeners process moist topsoil, peat, compost, wood chips and aggregate materials. The rotating trommel drum with cleaning brushes prevents wet and sticky soil from blinding the screening mesh openings.

K-TS 30 and K-TS 40 mobile trommel screeners tailored for wet soils and compost
Interchangeable perforated drum mesh segments with quick-clamping fasteners
Self-cleaning rotating brushes preventing mesh blinding from sticky materials
Reversible drum hydraulic drive with variable tilt angle adjustment functions

Komplet Krokodile mobile slow-speed twin-shaft shredders

The Komplet Krokodile slow-speed mobile shredder handles primary reduction of bulky waste, railway ties, timber, wooden pallets and mixed demolition debris. Dual synchronized shafts powered by hydraulic motors process tough demolition materials reliably.

Mobile tracked Krokodile shredder featuring full wireless remote control system
Heavy-duty shredding shafts and counter-combs engineered in high-alloy steel
Hydrostatic drive protection with automated shaft reverse on overload events
Folding discharge conveyor equipped with powerful overband magnet separator

Komplet mobile recycling systems: engineering background and purpose

Italian manufacturer Komplet S.p.A. in Ancona engineers compact self-propelled machinery for construction waste recycling. Komplet equipment processes concrete, asphalt, masonry and rock directly on job sites, reducing landfill disposal expenses and haulage operations.

The machinery lineup includes K-JC mobile jaw crushers, K-IC impact units, Kompatto tracked screeners, K-TS trommels and Krokodile shredders. Machines operate effectively in confined urban areas: compact transport dimensions allow transit in standard shipping containers without special permits.

Equipment identification and technical component selection for Komplet

Operating Komplet crushing and screening machinery demands precise component selection to preserve hydraulic reliability and designed plant output. Every unit bears a metal serial plate indicating unique VIN serial number, build year, crushing chamber variant and diesel power unit type.

For accurate identification of wear parts, we verify parameters against factory assembly drawings and technical spare parts documentation. When serial stamps are worn, photographs of the machine serial plate and wear plate dimensions enable our team to match correct mechanical fittings.

Product range of replacement spare parts and wear components

We provide engineering selection of replacement parts for Komplet mobile equipment. The product range covers fixed and swing jaw plates in high manganese alloy Mn18Cr2, side cheek liners, toggle plates, tension springs, eccentric shafts and heavy spherical roller bearings from SKF and FAG.

For K-IC 70 impact crushers we supply blow bars in chrome iron and martensitic alloy, wedge clamps and impact liners. For Kompatto and K-TS screeners we provide woven wire meshes, harp strings, rotary drum brushes, rollers, conveyor belts, hydraulic pumps, motors and fine oil filter elements.

Scheduled maintenance and wear component replacement guidelines

Crushing demolition debris with rebar and high-strength concrete creates continuous abrasive wear across crushing chamber surfaces. Routine discharge gap inspection and prompt jaw plate turning or renewal protect the main frame from structural stress and preserve aggregate output gradings.

During preventative maintenance, technicians should inspect eccentric shaft seals, hydrostatic circuit pressures and drive belt tension.

For scheduled servicing we deliver complete filter packs for 250, 500 and 1000 operational hours, high-pressure hoses, clamp wedges and ultrasonic feed level sensors.

Industrial applications and on-site construction material recycling

Komplet crushing and screening plants serve demolition contractors, road construction firms, quarry operators and recycling facilities. Processing reinforced concrete structures yields graded secondary aggregate for road base stabilization and working platforms directly at the demolition site.

In quarrying and landscaping projects, mobile Kompatto and K-TS plants classify sand, gravel mixtures, topsoil, peat and wood chips. Deploying compact mobile processing units directly on location eliminates unnecessary truck haulage movements and lowers overall project material costs.

Commercial terms, shipping documentation and international delivery

Supply of Komplet replacement parts and machinery operates under formal commercial agreements. Quotations detail comprehensive technical specifications, verified weights and estimated factory dispatch schedules with full commercial invoice documentation and quality passports.

Spare part consignments dispatch through trusted logistics carriers to customer facilities and regional freight terminals worldwide. For urgent maintenance requirements on remote quarry and infrastructure sites, priority air express freight prevents prolonged plant operational downtime.

Komplet and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Komplet and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.