Komax wire processing equipment and spare parts

Komax industrial machinery for cable cutting, precision stripping, and wire harness assembly. Component identification via nameplate.

Komax Alpha fully automated cutting, stripping and crimping platforms

Flagship Komax Alpha automated processing platforms execute continuous wire measuring, stripping, and terminal crimping on both ends. The equipment features integrated CQM crimp force monitoring alongside high-speed weather seal insertion modules designed for harness manufacturing.

Synchronized double-ended wire stripping and terminal crimping in a unified cycle
Integrated CQM crimp force monitoring with automatic defect sorting and rejection
Modular seal applicator stations operating smoothly without compromising line speed
Exceptional process repeatability across miniature signal leads and power conductors

Komax Kappa cut and strip machines for round and multicore wire

Versatile Komax Kappa processing machines are designed for high-efficiency measuring and multi-step stripping of round, flat, and shielded wiring. The intuitive TopWin control interface enables swift changeovers between varying cable types and insulation compounds.

Multi-stage stripping of conductors, primary jackets, and internal shielding braids
Controlled feeding drive with programmable gripping pressure to prevent jacket deformation
Automatic conductor diameter sensing with dynamic blade depth correction algorithms
Rapid recipe changeovers through the responsive TopWin industrial touch terminal

Komax Mira precision benchtop wire stripping equipment

Compact semi-automated Komax Mira and Strip Series B340 units deliver clean stripping for small cross-section wiring, coaxial lines, and high-temp fluoropolymer insulation. Rotary cutter heads score outer jackets evenly without nicking delicate interior copper strands.

Precision stripping of coaxial lines, twisted pairs, and miniature assembly leads
Four-blade rotary stripping head providing balanced radial incision of tough polymers
IQ Run automated sensing functionality detecting processing values without manual steps
Reliable handling of short breakout lengths inside a compact ergonomic workspace

Komax bt benchtop crimping presses and integrated mci modules

Electromechanical Komax bt 722 benchtop presses and modular mci crimp stations generate up to 20 kN of controlled force for reel-fed terminal application. Rigid engineering tolerances prevent tooling play, delivering gas-tight crimp connections for critical industries.

Micrometer-level crimp height adjustment in 0.01 mm increments for uniform contacts
Full mechanical compatibility with transversal and longitudinal mini-applicators
Low-noise motor architecture lowering ambient acoustic footprint for operators
Seamless coupling with pull-force testers and optical terminal inspection devices

Komax Zeta wire harness assembly and cabinet wiring systems

Automated Komax Zeta platforms unify measuring, cutting, marking, and sequential bundling of wiring for industrial control cabinets. The workstation eliminates manual wiring errors, dramatically speeding up panel production for switchgear and electrical machinery makers.

Direct wiring schematic integration imported from EPLAN and design software databases
High-definition ink-jet printing on both wire ends for rapid panel assembly routing
Intelligent sorting of completed conductors into bundles mapped to physical destinations
Cabinet assembly production cycle reductions reaching up to eighty percent overall

Komax tooling blades, guide elements, applicators and wear components

Preserving factory precision on Komax machinery necessitates routine replacement of cutting knives, feed belts, and terminal dies. We provide matching of high-wear tooling components using the machine nameplate, part numbers, and engineering diagram positions.

V-shaped, straight, and radius stripping blades fabricated from tool steels and alloys
High-traction polyurethane drive belts with wear-resistant friction coating
Replacement punches, anvils, and guide plates matching standard wire applicators
Pneumatic cylinders, control valves, and seal maintenance kits for moving carriages

Machine identification via factory nameplate

Accurate identification of Komax machinery requires reference to the factory rating plate fixed to the main chassis frame near electrical connections. The plate specifies model designation such as Alpha 530, Kappa 330, or bt 722, complete serial numbers, build year, and power requirements.

Including high-resolution photographs of the rating plate along with the specific processing module plate ensures swift cross-referencing against technical engineering archives.

Tooling blade selection and stripping geometry

Cutting and stripping blades on Komax machinery undergo continuous mechanical friction. Depending on processing demands, machines utilize V-shaped universal blades, straight cut-off knives, or radius-profiled inserts tailored to specific wire diameters.

Specifying conductor gauge, insulation compound, and desired strip length ensures the correct tooling profile is selected, preserving conductor integrity without nicking or strand fraying.

Maintenance workflow for crimping applicators

Crimp applicators are precision mechanical assemblies responsible for contact terminal formation. Tooling punches and anvils encounter abrasive friction during cyclic stamping.

Regular maintenance requires thorough cleaning of terminal feed mechanisms, lubrication of guide blocks with designated synthetic lubricants, and micrometer verification of crimp height every 50,000 cycles to prevent mechanical tooling wear.

Inspection and replacement of drive belts

Toothed feeding belts within Komax wire transport mechanisms ensure accurate length feeding. Their durable polyurethane surfaces provide consistent traction without marring wire jackets.

Over extended service, belt surfaces accumulate processing debris or experience wear, causing microscopic slipping. Routine inspection of belt teeth and timely paired belt replacement preserves cutting tolerances.

Crimp force monitoring and CQM sensors

Integrated Crimp Quality Monitoring systems evaluate force progression curves throughout each terminal deformation cycle. Piezoelectric load cells detect subtle variations caused by missing wire strands, incorrect terminal seating, or misplaced insulation remnants.

We provide replacement piezoelectric sensors, signal conditioners, and shielded cabling to maintain diagnostic measurement accuracy.

Submitting inquiries for tooling and modules

To expedite quotation requests for Komax machinery components, please provide the machine model, serial number, and exact spare part numbers from equipment documentation.

When part numbers are unavailable, detailed photographs of worn components accompanied by dimensional callouts allow accurate technical matching against engineering diagrams for reliable turnaround.

Komax and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Komax and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.