Trans-Tek Incorporated / Trans-Tek precision position and velocity transducers

Trans-Tek Incorporated / Trans-Tek precision sensors: DC and AC LVDTs, Series 100 linear velocity transducers, Series 600 ADT angular units, and gaging probes.

Precision DC-DC LVDT linear displacement transducers Series 240 and 200

Trans-Tek Series 240 and 200 transducers combine a linear variable differential transformer, internal oscillator, and demodulator within a stainless steel housing. The assembly generates a continuous DC output voltage proportional to core displacement without external conditioning.

  • Linear measurement spans from plus-minus 1.27 mm to 101.6 mm across industrial tasks
  • Built-in solid-state circuit module enabling direct interface with automation controllers
  • Precision measurement linearity coupled with elevated electrical output sensitivity
  • Austenitic stainless steel housing with protective internal potting against heavy vibration

AC-AC LVDT inductive displacement transducers Series 210, 220 and 230

Trans-Tek Series 210-220 and 230 AC-AC transducers deliver dependable displacement sensing across severe industrial conditions. Free of internal electronic components, these transducers operate reliably under high ambient temperature thresholds and elevated hydraulic pressure.

  • Broad measurement ranges from plus-minus 0.12 mm up to 1520 mm for heavy machinery
  • Extended thermal endurance maintaining coil stability at temperatures reaching 200 °C
  • Slim tubular geometry with outer diameters from 7.6 mm fitting into constrained pockets
  • Vented coil options engineered for submerged duty within pressurized hydraulic fluid media

Spring-loaded gaging LVDT displacement transducers Series 350 and 310

Trans-Tek Series 350 gaging transducers feature an internal return spring and linear ball bearing assembly with a hardened contact tip. Offered in AC and DC configurations, these units excel in dimensional sorting, material thickness verification, and online profile monitoring.

  • Internal return spring mechanism ensuring constant contact force against moving parts
  • Low-friction linear ball bearing guide providing smooth movement and high repeatability
  • Interchangeable hardened contact tip shielding the probe assembly from abrasive surface wear
  • Dual operational options supporting direct DC power hookup or external AC carrier excitation

Series 100 LVT linear velocity transducers with self-generating output

Trans-Tek Series 100 transducers produce a linear DC output voltage without external electrical excitation by translating the motion of an alnico magnet core inside shielded windings. The output amplitude varies linearly with the instantaneous velocity of the mechanical target.

  • Self-generating inductive principle requiring zero external electrical excitation input
  • High voltage sensitivity paired with rapid dynamic response to abrupt speed fluctuations
  • Mu-metal magnetic shielding isolating interior coil windings from stray plant noise
  • Velocity monitoring across hydraulic ram cylinders, stamping presses, and vibration rigs

Series 600 ADT differential capacitance angular position transducers

Trans-Tek Series 600 angular transducers utilize a differential capacitive principle with a non-contact rotor, eliminating friction wear common to potentiometers. The internal electronic circuitry produces a linear DC voltage output over shaft rotations spanning up to 300 degrees.

  • Non-contact capacitive design yielding long operational durability without wiping friction
  • Angular measurement spans reaching up to plus-minus 150 degrees of shaft rotation
  • Precision instrument ball bearings maintaining smooth rotation and low breakaway torque
  • Compact Series 605 and 607 configurations with 9.5 mm outer body for tight spaces

Series 1000 oscillators, demodulators, indicators, and dual DC supplies

To interface AC-AC LVDTs with programmable industrial controllers, Trans-Tek supplies Series 1000 oscillator-demodulator modules, regulated bipolar DC power supplies, and digital readout indicators. These modules deliver high-purity AC excitation and ripple-free DC analog conversion.

  • Stable sinusoidal excitation generator feeding primary windings of AC-AC transducers
  • Phase-synchronous demodulation circuitry ensuring minimal residual output ripple
  • Regulated bipolar DC supplies with thermal overload protection and ground isolation
  • Aluminum alloy mounting clamps designed for rigid axial positioning without pinching

Industrial heritage and engineering milestones of Trans-Tek Incorporated

For more than fifty years, American enterprise Trans-Tek Incorporated has focused upon engineering and manufacturing precision position and linear velocity transducers.

Based within Connecticut, the production facility manufactures advanced sensing assemblies built around linear variable differential transformer technology to support demanding industrial manufacturing applications.

The comprehensive Trans-Tek transducer portfolio encompasses AC and DC linear position units, spring-loaded gaging probes, capacitive angular transmitters, and self-generating velocity sensors.

Comprehensive manufacturing quality monitoring spanning coil winding and core machining guarantees long-term zero-point stability and minimal thermal drift under rugged plant operating conditions.

Operating principles and construction of precision LVDT transducers

A Trans-Tek linear variable differential transformer consists of a cylindrical stainless steel body enclosing a central primary excitation coil and two symmetrical secondary windings.

A high-permeability ferromagnetic nickel-iron core travels smoothly through the central bore without wiping mechanical friction against internal coil insulation layers.

As the core shifts away from its null center position, the differential magnetic coupling induces an unbalanced secondary AC voltage proportional to linear motion.

Because the core does not contact internal bore walls, the sensing transducer provides infinite theoretical mechanical life across continuous automated manufacturing machinery.

Application engineering of Series 100 LVT linear velocity transducers

Trans-Tek Series 100 linear velocity transducers operate through electromagnetic induction without requiring external electrical excitation power supplies.

An alnico permanent magnet core moves axially inside an internally shielded wire coil, generating a clean DC voltage output directly proportional to the instantaneous velocity of the monitored mechanical stroke.

This self-generating design avoids electronic signal delay and provides instantaneous dynamic response to rapid acceleration and deceleration cycles.

Series 100 transducers serve extensively in monitoring velocity across hydraulic ram cylinders, mechanical presses, shock absorber evaluation rigs, and structural vibration monitoring platforms.

Non-contact capacitive sensing technology of Series 600 ADT angular units

To measure rotational displacement on rotating shafts without potentiometer wear, Trans-Tek developed Series 600 angular displacement transducers using a differential capacitance measurement principle.

The assembly incorporates fixed stator plates and a non-contact rotor, eliminating friction wear and electrical noise common to sliding resistive contacts.

An internal electronics circuit module transforms capacitive imbalance into a proportional DC analog output voltage characterized by high signal-to-noise performance.

Specialized compact Series 605 and 607 configurations measuring only 9.5 mm in outer diameter facilitate angular positioning in miniature rotary valves and industrial motion control mechanisms.

Dimensional verification and profiling with spring-loaded gaging LVDTs

In industrial parts inspection and automated sorting systems, Trans-Tek Series 350 gaging transducers provide dependable dimensional measurements.

An internal return spring maintains constant contact force against moving workpieces through a hardened wear-resistant contact tip, eliminating the need for rigid mechanical coupling between core and target.

A precision linear ball bearing assembly guides the probe shaft with minimal mechanical play and high measurement repeatability over millions of operational cycles.

Gaging transducers are supplied in DC-DC configurations for direct automation hookup and AC-AC versions engineered for humid metalworking environments.

System integration with industrial automation controllers and conditioning modules

To connect AC-AC inductive displacement transducers with modern programmable logic controllers, Trans-Tek provides Series 1000 oscillator-demodulator signal conditioners.

These modular units supply clean sinusoidal excitation to primary sensor windings while performing synchronous phase demodulation to eliminate plant noise.

Working alongside regulated dual-output DC power supplies, Trans-Tek peripheral modules provide reliable electrical isolation between sensitive sensing lines and factory power drives.

Standard aluminum alloy mounting clamps and positioning brackets allow fast alignment within mechanical machinery without distorting the outer tubular sensor body.

Industrial equipment

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