Wandres industrial surface cleaning systems and replacement parts

Wandres surface cleaning solutions: Sword Brush C-Line modules, Evomat blank cleaners, Tornado Channel air blowing units, Ingromat systems, and replacement brush belts.

Sword Brush C-Line linear brush surface cleaning modules

Sword Brush C-Line units deliver continuous transverse wiping across planar substrates in demanding automated production tracks. The endless linear filament belt removes microparticulates and technical debris ahead of sensitive lamination, coating, and printing steps.

Pneumatically regulated pressure cushion compensates for material thickness variations up to 2 mm
Continuous mechanical and pneumatic self-cleaning unit regenerates filament belts on the fly
Engineered for continuous heavy-duty industrial operation in panel, glass, and metal production
Integrated suction channel immediately extracts detached particles from the processing area

Evomat blank and Cevomat coil strip double-sided cleaning units

B-Line systems provide double-sided surface treatment for sheet blanks, stamped metal panels, and continuous strip material. Evomat machines handle dry-lubricated aluminum or oiled steel blanks, while Cevomat stations clean metallic coil webs before leveling and laminating.

Compact longitudinal footprint enables seamless integration into existing automated stamping lines
Dual-sided cleaning capability for dry-lubricated aluminum blanks and oiled steel workpieces
Continuous strip and web cleaning in Cevomat units prior to leveling rollers and protective foil
Adjustable mechanical pressure regulation protects delicate metallic surfaces during transport

Tornado Channel non-contact compressed air cleaning modules

Tornado Channel units integrate rotating air nozzles and stationary high-velocity air jets within a rigid U-shaped profile. The system removes stubborn particulate matter from profiled surfaces, 3D grooves, and blind holes while drawing the loosened debris into exhaust ducts.

Rotating high-speed nozzles generate concentrated spiral air vortexes for deep profile wiping
Selectable solenoid valves activate air delivery only when workpieces enter the cleaning zone
Deflector plates and adjustable guide rollers maintain ideal nozzle clearance above workpieces
Reliable removal of chips, grinding dust, and loose particles from blind holes and crevices

Robot Sword Brush Laura robotic vehicle body cleaning modules

Engineered for multi-axis industrial robots, the Robot Sword Brush Laura delivers thorough surface prep for complex vehicle bodies in automated automotive finishing lines. The unit combines flexible Sword Brush linear wipers with rotating air nozzles for multi-angle debris removal.

Multi-axis robotic guidance tracks exterior contours, window frames, and joint recesses
Dual cleaning principle combines physical brush contact with swirling compressed air bursts
Pneumatic compliance buffers protect curved sheet metal skins from mechanical distortion
Drastically cuts paint defect rates, surface craters, and post-finishing buffing operations

Ingromat micro-moistening fluid systems and suction equipment

The proprietary Ingromat process administers a micro-fine conditioning fluid onto linear brush filaments without leaving wet residues on sensitive workpieces. The antistatic fluid neutralizes surface charges and chemically binds micro-dust until the particles are evacuated by vacuum.

Precision dosing pump delivers microscopic fluid droplets that bond debris without surface wetting
Eliminates electrostatic charge accumulation on insulating plastics, optical glass, and foils
Auxiliary suction guns and nozzle manifolds support manual cleaning around precision machinery
Environmentally compliant fluid formulation safe for cleanroom electronics and solar assembly

Wandres replacement linear brush belts and service components

To safeguard plant availability around the clock, replacement linear brush belts are produced in multiple filament configurations, bristle materials, and widths. The spare parts program covers replacement pressure buffers, vacuum filter cartridges, fluid seals, and air nozzles.

Durable linear brush belts with antistatic filaments built for round-the-clock plant shifts
Calibrated pneumatic pressure buffer cushions maintaining uniform contact over uneven sheets
Industrial vacuum filter cartridges, pneumatic solenoid valves, and hard-wearing guide wheels
Rapid component identification referencing installation serial numbers and machine schematics

Engineering heritage of Wandres and surface micro-cleaning principles

Wandres GmbH micro-cleaning was established more than forty-five years ago by engineer Claus G. Wandres in the southern Black Forest region of Germany.

The enterprise dedicated its research efforts to solving a critical industrial challenge: removing microparticulates, fibers, and technical dust from continuous substrates prior to coating and laminating steps.

Modern development and fabrication operations are concentrated at the specialized industrial facility in Stegen, supported by over one hundred forty skilled specialists.

High vertical manufacturing depth, in-house precision machining, and stringent quality control protocols ensure operational stability across three-shift industrial production regimes worldwide.

Proprietary Sword Brush linear transverse wiping technology

The core technological advantage of Wandres installations centers on the Sword Brush mechanism, which travels continuously across the substrate feed direction.

Specially formulated synthetic filaments make gentle contact with the planar material, capturing stubborn debris without scratching sensitive top coatings.

A pneumatically regulated pressure buffer flexibly compensates for workpiece unevenness and thickness fluctuations of up to two millimeters. This compliant pressure distribution maintains uniform filament wiping across both wide material centers and peripheral edges.

Automatic filament regeneration and the antistatic Ingromat process

To sustain continuous cleaning performance, linear brush assemblies integrate an internal self-cleaning regeneration unit.

Inside this zone, a mechanical rotating rack combs through the filaments while directed compressed air jets blow detached micro-particles straight into an integrated exhaust duct.

The antistatic Ingromat conditioning system applies microscopic fluid quantities to the filaments without wetting the substrate surface. This fluid chemically bonds airborne particulates and neutralizes electrostatic potential, preventing dust re-attraction at the cleaning module exit.

Surface preparation in furniture, wood, and panel processing lines

In the manufacture of furniture panels, laminated MDF boards, particleboards, and flooring, minute dust particles created during sizing and milling represent the primary origin of lamination flaws.

Wandres equipment integrates directly upstream of continuous hot presses, membrane laminators, and roller coating lines.

Double-sided cleaning units extract particulates from profiled contours and textured surface structures. High transport velocities of up to one hundred fifty meters per minute allow seamless integration with high-speed production machinery.

Automotive blank preparation and robotic car body finishing

Within automotive manufacturing, Evomat systems and Robot Sword Brush Laura modules are deployed along blanking lines, stamping presses, and pre-paint body prep stations ahead of cathodic dip priming and robotic spray booths.

Even solitary dust specks in paint zones trigger extensive manual refinishing work.

These units gently strip away oil droplets, metallic slivers, and textile lint from steel and aluminum sheet components. Combining mechanical brush contact with Tornado Channel rotating nozzles ensures thorough blowing inside door cavities, hoods, and body sills.

Maintenance protocols and filament belt exchange procedures

Continuous industrial availability of Wandres installations is sustained through regular inspection of linear brush belts, vacuum filtration cartridges, and pneumatic seals. Brush belt replacement proceeds without dismantling the load-bearing framework thanks to rapid belt tensioning designs.

When ordering replacement components, engineers reference the serial number from the metal machine nameplate and state the operating width. Factory specialists provide calibrated belts of matching stiffness along with engineering manuals for pressure buffer calibration.

Wandres and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Wandres and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.