OERLIKON INDUSTRIAL EQUIPMENT & ADVANCED SURFACE SYSTEMS
Oerlikon Industrial Machinery and Genuine Spare Parts: Barmag, Metco, Balzers
We provide end-to-end direct international procurement and supply of genuine industrial machinery, automated production lines, and replacement components manufactured by the Swiss technology group Oerlikon: Barmag WINGS automated winding heads, GM polymer gear metering pumps, Metco F4 plasma spray guns, Diamond Jet HVOF torches, and Balzers INNOVA vacuum PVD thin-film coating systems.
Oerlikon Equipment Portfolio and Technical Specifications
Explore the complete portfolio of Oerlikon Barmag and Neumag synthetic fiber spinning lines, Metco thermal spray systems, and Balzers vacuum PVD coating installations with comprehensive technical parameters, application data, and replacement part breakdowns.
Oerlikon Barmag WINGS and CRAFT High-Speed Automated Winding Heads
The high-performance automated winding heads of the Oerlikon Barmag WINGS (Winding Integrated Node Spun Yarn) and CRAFT series are engineered for the continuous high-speed winding of POY, FDY, and industrial IDY synthetic filaments. The revolutionary integrated design concept of WINGS entirely eliminates traditional yarn deflecting rollers, guiding filaments straight from the spinning pack into the traverse winder. This minimizes yarn friction, ensures superior structural uniformity, and prevents filament breakage at unprecedented winding speeds of up to 6000 m/min. The system incorporates precision pneumatic chucks, dynamically balanced friction drive rolls, and advanced digital tension regulators. Its high-reliability automated bobbin doffing mechanism maintains seamless continuous operation without interrupting upstream melt spinning beams, establishing Oerlikon Barmag as the global benchmark for synthetic fiber manufacturing plants.
Speeds up to 6000 m/min, automated doffing, POY/FDY/IDY yarns, WINGS series.
Oerlikon Barmag GM, GA and Promix Precision Polymer Gear Metering Pumps
The precision polymer gear metering pumps from Oerlikon Barmag (GM, GA, GP, Promix, and Compix series) provide ultra-precise volumetric metering of molten polymers including PET, PA6, PA6.6, PP, PAN, polyurethane elastomers, resins, and specialized chemical solutions. Constructed from vacuum-hardened high-speed tool steels with micro-finished gear profiles and wear-resistant sealing plates, these pumps maintain rigorous dosing stability with a variation coefficient below 0.1% under severe discharge pressures up to 500 bar and temperatures up to +350 °C. Multi-outlet planetary configurations deliver strictly uniform throughput across all individual capillary orifices in spinning packs. Outstanding resistance to cavitation and abrasive wear ensures long-term uninterrupted service in synthetic fiber extrusion, film casting, and adhesive dispensing lines.
Displacement 0.05–500 cc/rev, pressure up to 500 bar, temp to +350 °C.
Oerlikon Metco F4, 9MB and TriplexPro Industrial Plasma Spray Guns
The heavy-duty plasma spray guns developed by Oerlikon Metco—comprising the flagship F4 series (F4-MB, F4-HB, F4-VB), the field-proven 9MB/3MB torches, and the advanced TriplexPro-210 triple-arc generators—form the premier standard for atmospheric (APS) and vacuum (VPS/LPPS) thermal spraying. Operating at power levels from 55 kW up to 100 kW with core plasma temperatures reaching 15,000 K, these guns efficiently plasticize high-melting ceramic oxides (yttria-stabilized zirconia, chromium oxide, alumina) and cermet powders. The resulting protective overlays achieve densities exceeding 98.5% with exceptional thermal barrier and wear mitigation properties. Optimized closed-loop liquid cooling channels extend electrode lifespan during continuous automated production across aerospace, power generation, and petrochemical industries.
Power 55–100 kW, temp to 15,000 K, YSZ ceramics, APS/VPS coating.
Oerlikon Metco Diamond Jet and WokaJet High Velocity Oxygen Fuel (HVOF) Guns
The High Velocity Oxygen Fuel (HVOF) spray systems by Oerlikon Metco—including the gas-fueled Diamond Jet series (DJ-2600, DJ-2700, Hybrid) and liquid-fuel WokaJet/WokaStar torches—deliver high-density carbide and alloy coatings (WC-Co-Cr, Cr3C2-NiCr) for extreme wear and corrosion resistance. Supersonic combustion gas velocities exceeding 1800–2000 m/s accelerate spray particles to extreme kinetic velocities, producing intense plastic deformation upon substrate impact. The applied layers achieve bond strengths exceeding 80 MPa, porosity levels below 0.5%, and microhardness up to 1400 HV. Featuring digital closed-loop mass flow control across combustible gases or kerosene, Metco HVOF systems serve as the recognized eco-friendly replacement for hard chrome plating on hydraulic rods, gate valves, and turbine shafts.
Gas velocity >2000 m/s, hardness to 1400 HV, bond strength >80 MPa.
Oerlikon Metco Twin-120 and MultiCoat Thermal Spray Powder Feeders and Controllers
The high-precision powder feeders and automated process controllers by Oerlikon Metco—including the Twin-120, Twin-10-C, UniCoat Pro, and MultiCoat platforms—deliver pulse-free, volumetric powder feeding into high-energy plasma and HVOF torches. The dual-hopper pressurized architecture of the Twin-120 operates under vessel pressures up to 10 bar, enabling uninterrupted continuous spraying or automated material transitions for functionally graded coatings. Micro-machined feeder disks with variable-speed digital motor drives maintain dosing accuracy within ±1% across all standard metallic, carbide, oxide, and ceramic powder particle sizes (5–150 μm). Integrated with MultiCoat consoles, they ensure absolute repeatability of coating thickness and microstructural density.
Dual pressurized hoppers, pressure to 10 bar, accuracy ±1%, 5–150 μm.
The complete extrusion plants and modular equipment by Oerlikon Neumag specialize in high-capacity manufacturing of synthetic staple fibers (from virgin polymer and recycled rPET, PA, and PP) and BCF carpet yarns (S+, S8, and RoTac series). The production lines integrate spinning beams, multi-stage induction-heated draw stands, mechanical crimping boxes for 3D fiber crimp generation, continuous belt relaxation dryers, and precision rotary staple cutters adjustable for fiber lengths from 32 to 150 mm. With daily capacities reaching up to 300 metric tons, Neumag systems provide the foundational manufacturing technology for geotextiles, automotive acoustic felts, thermal insulations, and premium carpet floorings worldwide.
Lines up to 300 t/day, BCF yarns S+/S8, induction godets, crimper.
Oerlikon Barmag eFK, AFK and MPS Draw Texturing and Twisting Machines
The advanced draw texturing machines (DTY) by Oerlikon Barmag—including the eFK, eAFK, AFK, and MPS platforms—are designed for the continuous high-speed texturing of POY polyester and polyamide yarns into high-elasticity textured direct filament yarns. The machines feature multi-disk friction texturing units using micro-finished alumina ceramics (Al2O3) and polyurethane disks, energy-efficient contact heating chambers with closed-loop thermal profiles, and individual motorized spindle drives. Texturing speeds reach 1200–1500 m/min with strict tension stability and zero dye-affinity defects. Automated package doffing systems minimize manual intervention, ensuring continuous maximum operational efficiency across textile manufacturing mills.
Speeds up to 1500 m/min, Al2O3 ceramic disks, auto doffing system.
Procurement of Oerlikon machinery and original components is executed via verified international trade agreements.
Pricing, factory manufacturing timelines in Europe and Asia, and global transit logistics are calculated per specific project scope.
Supply of military armaments (Oerlikon Contraves) is excluded: our operations strictly cover civilian industrial production equipment.
Authenticity of all delivered equipment is verified by original manufacturer documentation, certificates of conformity, and serial records.
Comprehensive technical specifications and operating parameters are explicitly detailed within commercial proposals for procurement clarity.
Deliveries are supported by complete commercial, customs, and financial closing documentation.
Technical Consultation and Engineering Support
We provide official OEM technical manuals, assembly schematics, and operating guidelines for Oerlikon machinery.
Our engineering team consults on commissioning, routine maintenance schedules, and rapid replacement of wear parts.
All supplied products are guaranteed 100% brand new in original manufacturer packaging with serial verification.
We assist chemical fiber plants, tooling manufacturers, and aerospace machine shops in upgrading critical processing lines.
Expedited dispatch of mission-critical spare parts is available to prevent costly emergency production stoppages.
Technical consultation on thermal spray parameters and vacuum PVD coating deposition ensures optimal metallurgical properties.
Global Logistics and Delivery of Oerlikon Systems
We coordinate dependable end-to-end supply of genuine Oerlikon industrial equipment from European and Asian logistics hubs directly to customer manufacturing sites. Our services encompass complete export customs clearance, comprehensive transit cargo insurance, and freight forwarding. All shipments arrive fully backed by OEM technical documentation, factory quality certificates, and official manufacturer warranties.
