Tyroller Hydraulik hydraulic equipment and power units

Tyroller Hydraulik hydraulic machinery: power units, hydraulic cylinders, PVG32 valve manifolds, servo-hydraulics, and preventative seal kits.

Tyroller Hydraulik hydraulic power units and industrial power packs

Industrial power units and hydraulic aggregates by Tyroller Hydraulik are engineered to meet demanding duty cycles across presses, metalworking machinery, and mobile systems. Packages feature energy-efficient electric motors, variable-displacement pumps, and robust fluid reservoirs.

  • Compact and stationary builds supporting continuous operating pressures up to 350 bar
  • Integration of axial piston, rotary gear, and balanced vane pump modules
  • Level sensors, fluid temperature gauges, and return filter clogging transmitters
  • Industrial fluid tanks protected with inner anti-corrosion linings and dampening feet

Tyroller industrial hydraulic cylinders and heavy-duty actuators

Tyroller double-acting and single-acting industrial hydraulic cylinders are produced in tie-rod and round welded body profiles for heavy-duty applications. Assemblies integrate high-precision hard chrome plated rods, polyurethane seal packages, and adjustable internal end-position cushioning.

  • Linear hydraulic cylinder designs spanning piston diameters from 25 mm to 400 mm
  • Alloy steel piston rods protected by micro-cracked hard chrome surface plating
  • Integrated non-contact linear position transducers and inductive limit switches
  • Built-in pilot-operated check valves and adjustable terminal stroke deceleration

Tyroller Hydraulik hydraulic control blocks and valve manifolds

Tyroller Hydraulik custom valve manifolds and distribution blocks are machined from high-grade aluminum alloy and forged steel on multi-axis CNC machining centers. Monoblock and sandwich assemblies integrate proportional valves, pressure reliefs, and counterbalance cartridges into one module.

  • Monoblock and modular sandwich profiles conforming to CETOP and ISO mounting interfaces
  • Proportional directional valve assemblies Danfoss PVG32 with electric and manual actuation
  • Screw-in cartridge valves for pressure control, directional throttling, and check functions
  • Optimized internal fluid bore topology reducing external piping and eliminating leak points

Tyroller decentralized servo-hydraulic drives and variable-speed systems

Tyroller servo-hydraulic power units unite dynamic synchronous servomotors with fluid power force density to achieve high-precision position and pressure control. The energy-saving topology scales drive speed on demand, reducing plant power consumption and minimizing thermal dissipation.

  • Synchronous servomotor drives with variable pump rotational speed regulation
  • Significant electrical energy reduction during prolonged pressure hold cycles
  • Precise digital control over stroke position and velocity via sensor feedback
  • Reduced operating oil tank volume requirements and compact machine footprint

Tyroller hydraulic cylinder seal kits and maintenance service components

Tyroller preventative seal packages combine rod seals, piston rings, composite guide strips, and polyurethane wipers made from abrasion-resistant polymers. The kits restore fluid tightness and mechanical efficiency across hydraulic cylinders and manifold sections during scheduled rebuilds.

  • Polyurethane and PTFE seal compounds operating at pressures up to 400 bar
  • Elastomer O-rings in NBR, FKM, and EPDM compounds for various hydraulic fluids
  • Reinforced polyacetal guide rings delivering minimal boundary friction
  • Multi-lip chevron packing sets engineered for severe press operating duties

Tyroller fluid filtration modules, accumulators, and service accessories

Tyroller filtration assemblies and fluid conditioning modules maintain oil cleanliness, shielding sensitive proportional valves and pump elements from particulate wear. The portfolio includes pressure, return-line, and suction filters alongside diaphragm and bladder-type accumulators.

  • Pressure and return filter elements with absolute filtration ratings from 3 to 25 microns
  • Visual and electrical differential pressure indicators for clogging notification
  • Diaphragm and bladder hydraulic accumulators for pulsation dampening and energy storage
  • Mobile offline filtration trolleys and fluid transfer units for plant servicing

Bavarian fluid power engineering heritage and Tyroller manufacturing facilities

The family-owned engineering company TYROLLER HYDRAULIK GmbH was founded in 1970 in Upper Bavaria by Johann Tyroller.

Over more than five decades of industrial history, the manufacturing center in Waidhofen evolved from a local design office into a respected European developer and manufacturer of integrated fluid power systems.

Today, the enterprise is led by the third family generation, combining traditional German precision mechanics with modern digital computer-aided design.

The Tyroller production complex is equipped with high-precision multi-axis CNC machining centers, specialized honing machinery for cylinder barrels, and automated welding cells.

The factory implements deep in-house manufacturing capabilities, enabling both custom build-to-print prototypes according to customer specifications and serial batches of industrial hydraulic hardware delivered within dependable project lead times.

Engineering and fabrication of high-efficiency hydraulic power packs

Tyroller Hydraulik power units serve as the fluid power heart for modern machine tools, automated forming lines, heavy industrial presses, and specialized mobile machinery. Company engineers calculate hydraulic circuit topologies focusing on Total Cost of Ownership optimization.

Systems integrate energy-efficient high-output electric motors, variable-displacement pump groups, and fluid conditioning loops engineered for thermal stability.

Assemblies are supplied in compact modular footprints, stationary multi-motor platforms, or large central hydraulic stations with fluid reservoir volumes exceeding several thousand liters.

Depending on the duty cycle, units are configured with variable axial piston pumps with electronic pressure and flow regulators, low-noise internal gear pumps, or balanced vane pumps designed for continuous heavy operation.

Design principles of single and double-acting industrial hydraulic cylinders

Tyroller heavy-duty hydraulic cylinders are engineered for dependable operation under severe cyclic mechanical loads, vibration, and challenging environmental factors.

The product scope includes round welded body cylinders, classic tie-rod profiles, differential cylinders, and compact short-stroke actuators. Piston bore dimensions range from 25 mm up to 400 mm with stroke lengths reaching several meters and working pressures up to 350 bar.

Cylinder barrels are manufactured from seamless precision tubing with ultra-smooth honed internal bore microfinishes. Rods are produced from heat-treated alloy steel protected by micro-cracked hard chrome plating with layer depths from 25 microns.

Customers can specify integrated non-contact magnetostrictive linear transducers, inductive limit switches, and adjustable hydrodynamic end-stroke cushioning.

Hydraulic distribution manifolds and proportional valve systems based on Danfoss PVG32

Tyroller valve manifolds and distribution blocks consolidate control hardware into a rigid monolithic profile without external interconnecting pipework. Plant designers model fluid bore geometries in advanced CAD software to minimize hydraulic flow resistance and eliminate turbulence.

Manifolds are machined out of solid forged steel billets or high-tensile aircraft aluminum alloy blocks.

A core specialty is the integration of multi-spool proportional directional valve banks Danfoss PVG32 and PVG100, alongside precision screw-in cartridges from Sun Hydraulics.

These assemblies support Load-Sensing hydraulic architectures, guaranteeing that actuator velocities remain independent of external mechanical load changes. Control is executed via proportional electric solenoids or manual levers.

Precision servo-hydraulics and decentralized variable-speed drive architectures

Tyroller servo-hydraulic packages represent an advanced actuation concept, merging digital servomotor agility with fluid power force density. The traditional fixed-speed induction motor is replaced by a high-torque synchronous servomotor driven by a dedicated digital frequency inverter.

The hydraulic pump delivers fluid only when physical motion is demanded, adapting rotational velocity instantaneously upon numerical controller commands.

During press hold phases, the servodrive drops to minimal rotational speeds adequate to balance internal fluid bypass.

This operation achieves 40 to 70 percent electrical energy savings compared to conventional constant-flow stations, substantially suppresses fluid heating in the reservoir, enables reduced fluid tank dimensions, and guards hydraulic fluid from premature thermal aging.

Factory overhaul routines, automated test stand verification, and fluid maintenance

To maintain decades of operational reliability, Tyroller enforces a rigorous factory quality protocol. Every finished assembly, from compact valve blocks to multi-megawatt hydraulic power stations, undergoes complete functional testing on automated test stands.

Technicians verify external seal tightness, absence of internal fluid bypass, relief valve pressure calibration, and emergency trip protection.

The Tyroller service division in Waidhofen completes comprehensive overhauls and maintenance on over 1,000 hydraulic cylinders annually, replacing barrels, rods, and installing modernized polyurethane and PTFE seal packings.

The logistics center maintains an inventory of over 100,000 components, allowing expedited turnaround for plant maintenance schedules and urgent line rebuilds.

Industrial equipment

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