Alfatek Bottling Plants Bottling Lines & Machinery

Alfatek Bottling Plants liquid packaging equipment and mechanical spare parts: engineering selection of triblocks, rinsers, rotary fillers and cappers for bottling plants.

Alfatek bottling monoblocks and triblocks

Alfatek automatic monoblocks and triblocks combine bottle rinsing, isobaric or gravity filling, and capping onto a single stainless steel base frame. Machine output ranges from 1,000 to 12,000 bottles per hour.

Automatic bottling monoblocks and triblocks of series Elvira and Easy Compact
Rotary filling carousels featuring motorized height adjustment for container formats
Patented Deox and Antiox deoxygenation circuits protecting liquids against oxidation
Synchronized starwheels ensuring smooth container handling without bottle impact

Alfatek isobaric counter-pressure fillers series WHP and BHPE

Alfatek isobaric fillers of series WHP, WHPE, and BHPE package sparkling wine, beer, cider, and carbonated beverages into bottles and cans. WHPE machines feature electro-pneumatic filling valves controlling pre-evacuation and snifting cycles.

WHPE rotary isobaric filling carousels equipped with electro-pneumatic valves
Dedicated Cans series isobaric filling systems designed for aluminum cans
Dual pre-evacuation vacuum stages minimizing dissolved oxygen pickup during filling
Pneumatic bottle lifting cylinders delivering regulated neck sealing pressures

Alfatek gravity and low-vacuum fillers series WLP

Alfatek WLP series filling machines utilize gravity and low-vacuum principles for bottling still wines, spirits, fruit juices, and non-carbonated beverages. The absence of dynamic packings inside the product flow path eliminates contamination risks.

WLP low-vacuum gravity filling units engineered for still beverages and wines
Sanitary anti-drip filling valves manufactured from electropolished AISI 316L steel
Liquid fill level adjustment assemblies utilizing calibrated spacer sleeves
Centralized beverage distribution manifolds featuring ultra-smooth internal bores

Alfatek capping machines for cork, screw caps, and crown seals

Alfatek capping turrets and standalone capper units seal bottles with natural corks, aluminum screw caps (ROPP, Stelvin), crown seals, and synthetic stoppers. The balanced crimping kinematics achieves hermetic sealing without glass neck deformation.

Rotary corking heads featuring pre-evacuation vacuum prior to cork insertion
Aluminum screw capping chucks with adjustable magnetic clutch torque control
Crown capping turrets engineered for 26 mm and 29 mm beverage closures
Rotary sorters and motorized cap feeder elevators equipped with level sensors

Alfatek rotary bottle rinsing and air blowing machinery

Alfatek rotary rinsers remove dust, micro-particles, and debris from glass and plastic containers prior to filling. Machines support single or dual treatment using fresh rinse water, sterile compressed air, or sanitizing solutions.

Rotary rinsing turrets fitted with mechanical neck-gripping bottle clamps
Penetrating spray nozzle lances entering deep into containers for wall washing
Recirculation filtration modules managing cleaning and sanitizing solutions
Sterile air blow-off circuits ensuring thorough residual droplet removal

Alfatek replacement parts, seal kits, and maintenance components

Supply of mechanical components, wear parts, and sanitary seals for Alfatek filling and capping machinery. Timely replacement of valve seats, diaphragms, and packings prevents product leakage and loss of counter-pressure.

Food-grade sanitary O-rings, lip seals, and valve diaphragms in EPDM, FKM, and PTFE
Interchangeable filling tubes, bottle centering cones, and anti-drip mesh screens
Hardened seaming rollers, cork pusher rods, and mechanical capping jaw assemblies
Rotary gear rings, main carousel support bearings, and pneumatic solenoid valves

Alfatek engineering solutions for automated bottling lines

Italian machinery manufacturer ALFATEK BOTTLING PLANTS has designed and built complete bottling systems for wine, beer, spirits, juices, and edible oils since 1993 in Albano Laziale near Rome.

The modern manufacturing facility encompasses automated CNC machining centers, dedicated island assembly workstations, and comprehensive fluid-power testing bays. The company delivers standalone filling, rinsing, and capping machines as well as fully integrated turnkey bottling lines.

Fabricated from premium AISI 304 and AISI 316L stainless steels, food-contact polymers, and precision servo drives, Alfatek machines strictly fulfill international sanitary regulations across the beverage industry.

Drive trains incorporate variable frequency speed controllers for smooth container acceleration without liquid sloshing.

Isobaric triblocks and monoblocks for carbonated beverages

For packaging carbonated liquids under counter-pressure, including sparkling wine, beer, cider, and carbonated soft drinks, Alfatek manufactures the WHP, WHPE, and BHPE equipment series. The machines maintain regulated counter-pressure across the product bowl and the container neck.

Models equipped with electro-pneumatic filling valves execute programmable pre-evacuation, filling, and progressive snifting cycles, minimizing product foaming and preserving dissolved carbon dioxide.

Patented Deox and Antiox injection circuits flush container neck spaces with inert gas before filling and prior to capping, protecting beverages from atmospheric oxygen and extending shelf life. Pneumatic pedestal lifters center each container accurately against the filling head.

Gravity and low-vacuum systems for still wines and oils

Alfatek WLP and OLP-SV filling systems are engineered for packaging still wines, liqueurs, syrups, and edible oils. The sanitary anti-drip nozzle geometry eliminates residual liquid drops when the product shutoff closes.

For viscous oils and high-value spirits, Alfatek supplies the Perfecta series dynamic net-weight filling systems, ensuring dosing accuracy by mass unaffected by thermal variations in liquid density.

Mirror-polished internal piping manifolds facilitate clean-in-place sanitization protocols without disassembling product contact parts. All food-grade elastomeric seals withstand exposure to alkaline CIP solutions and high-temperature steam sterilization cycles.

Capping turrets, can seamers, and closure automation

Alfatek closure units accommodate diverse packaging standards, including natural corks, aluminum ROPP and Stelvin screw caps, crown seals (26 mm and 29 mm), and bar-top T-corks.

For modern craft breweries and beverage packagers, the Cans series offers automatic seaming stations where dual-operation carbide rollers produce hermetic double seams on aluminum cans.

Precise mechanical torque control and balanced bottle pedestal clamping prevent glass finish chipping and preserve aluminum closure integrity. Motorized hopper elevators and rotary sorters ensure continuous orientation and steady cap feed directly into the capping chucks.

Preventive maintenance, sanitary seals, and spare parts

Consistent throughput on automated bottling machinery requires periodic mechanical maintenance and timely renewal of elastomeric sealing components.

Routine replacement programs focus on filling valve stem packings, PTFE valve seats, electro-pneumatic solenoid diaphragms, flexible delivery hoses, centering cups, and seaming rollers.

SpareX assists beverage facilities with engineering selection and supply of mechanical components and rebuild kits according to Alfatek machine nameplate data, serial numbers, and equipment blueprints.

Timely scheduled service overhauls prevent costly production downtime during peak seasonal bottling and harvest campaigns.

Patented Deox and Antiox deoxygenation and inert gas systems

To preserve product freshness, bouquet, and microbial stability, Alfatek engineered the proprietary Deox and Antiox inert gas injection and container evacuation systems.

The Deox unit mounts on rinsing or pre-filling turrets, extracting residual atmospheric air from empty containers through deep vacuum cycles before recharging with high-purity nitrogen or carbon dioxide.

The Antiox module operates directly ahead of the capping turret, where a precision gas injector introduces a synchronized pulse of inert gas into the bottle headspace, displacing ambient oxygen milliseconds prior to closure placement.

This technological cycle lowers dissolved oxygen pickup to minimum threshold values, prevents oxidation during extended storage, and protects premium wines and craft beverages.

Alfatek Bottling Plants and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Alfatek Bottling Plants and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.