TS ELINO industrial furnaces and heat treatment equipment

TS ELINO GmbH engineering solutions: continuous and batch industrial furnaces, green hydrogen direct reduction rotary kilns, heating elements, and components.

TS ELINO High-Temperature Roller-Hearth Furnaces

TS ELINO industrial roller-hearth furnaces provide continuous thermal processing of alloy tubes, forgings, and structural steel components under controlled protective atmospheres. Furnaces feature modular fiber insulation up to 1400°C and refractory linings to 1600°C.

Precision roller-hearth drive mechanics with variable speed regulation for heavy charges
Gas-tight muffle assembly with partitioned multi-zone heating and rapid cooling tunnels
Radiant tube heating paired with recuperative burner modules optimizing fuel utilization
Multi-loop protective atmosphere system managing high-purity nitrogen and hydrogen mixes

TS ELINO Rotary Kilns for Direct Hydrogen Reduction

TS ELINO rotary tube kilns enable direct reduction of iron ore minerals utilizing green hydrogen to achieve zero-carbon thermal metallurgy. These systems excel in producing sponge iron, refining chemical catalysts, and conducting high-temperature material pyrolysis.

Heat-resistant alloy rotary drum fitted with internal flights for uniform powder mixing
Gas-tight dynamic end seals engineered to absorb thermal expansions during continuous runs
Multi-zone external heating enclosure maintaining uniform profile along rotary shell
Seamless integration with closed-loop hydrogen recycling and exhaust cleaning scrubbers

TS ELINO Continuous Pusher-Type Industrial Furnaces

TS ELINO pusher-type furnace installations deliver high-volume heat treatment of structural parts positioned on durable alloy trays inside protective atmospheres. Units are widely deployed for high-temperature carburizing, carbonitriding, and hardening operations.

Hydraulic or electromechanical pusher ram featuring fine regulation of mechanical thrust
Dual-chamber entry and exit purge locks preserving inner atmosphere purity during cycles
Heat-resistant alloy hearth guide rails and skid blocks offering prolonged wear lifetime
Automated external tray return conveyor transferring empty fixtures back to loading bay

TS ELINO Batch Retort and Vacuum Processing Furnaces

TS ELINO batch retort and chamber furnaces provide thermal processing for discrete parts and sensitive production lots requiring strict atmosphere purity. Gas-tight nickel alloy retorts prevent surface oxidation during gas nitriding, bright annealing, and brazing.

Sealed high-alloy retort chambers with water-cooled flange rings and elastomer O-rings
High-velocity gas circulation convection fans ensuring uniform interior temperature spread
Multi-stage vacuum roughing pump package delivering rapid evacuation without air leakage
Programmable logic controller archiving recipe temperature and atmosphere parameters

TS ELINO Sintering Furnaces for MIM and Powder Metallurgy

TS ELINO high-temperature sintering furnace lines deliver thermal debinding and high-density sintering of metal injection molded components and sintered structural parts. Equipment provides high-purity hydrogen atmosphere processing up to 1650°C.

Integrated thermal debinding zones with condensation traps capturing polymer binder vapors
Molybdenum and tungsten heating elements engineered for ultra-high temperature operation
Low thermal mass ceramic fiber insulation packs enabling rapid heating ramp-up rates
Continuous oxygen and moisture sensors tracking atmosphere dewpoint and purity inside hearth

TS ELINO Industrial Furnace Spares and Replacement Parts

Specialized procurement provides replacement assemblies and wear parts across all generations of TS ELINO thermal systems. Offerings encompass alloy retorts, heating elements, hearth rollers, thermocouples, refractory shapes, and retrofit modules for legacy electronics.

Wire coils, metallic radiant tubes, and silicon carbide heating elements built to furnace prints
Dynamic high-temperature ceramic and alloy hearth rollers with precision ground journal necks
Type S, R, and B thermocouples shielded inside impervious alumina and refractory metal sheaths
Thermal sealing gaskets, graphite packing rings, and preformed lightweight insulation boards

Design principles and refractory insulation in TS ELINO thermal systems

TS ELINO industrial furnace systems are designed to withstand severe thermal environments while minimizing energy dissipation across continuous manufacturing cycles.

In intermediate operating ranges up to 1400°C, layered ceramic fiber insulation provides lightweight thermal barrier performance, drastically shortening heating and cooling intervals during production changeovers.

For extreme temperature applications up to 1600°C, dense alumina and refractory brick linings resist thermal shock and reducing gaseous chemistries. The heavy-duty structural steel furnace shell incorporates external stiffeners to prevent mechanical distortion under prolonged thermal exposure.

Atmosphere management and hydrogen direct reduction processing

Strict atmosphere purity control protects critical workpieces against decarburization, oxidation, and surface corrosion throughout thermal cycles. TS ELINO thermal systems feature multi-loop gas distribution circuits supporting nitrogen, hydrogen, endothermic gas, and argon.

Gas manifolds incorporate precision mass flow controllers, redundant shutoff valves, and continuous dew point analyzers verifying atmosphere moisture levels in real time.

Direct hydrogen reduction H2 DRI systems integrate explosion-proof gas recycling loops with nitrogen-purged vestibules to prevent ambient oxygen ingress into the reaction chamber.

Roller-hearth transport mechanisms and precision drive assemblies

Continuous conveyance of structural steel sections, alloy tubing, and loaded charge trays relies on precision roller-hearth designs. Depending on zone operating temperatures, hearth rollers are engineered from high-nickel alloys or sintered silicon carbide ceramic materials.

Roller neck journals extend outside the hot insulation zone into external bearing housings equipped with continuous oil or grease lubrication systems.

Synchronized group drive motors utilizing precision chains or bevel gearboxes deliver smooth rotational motion, preventing workpiece slipping, surface scarring, or thermal warping during heating.

Recuperative gas heating systems and multi-zone electric heating

TS ELINO furnace lines implement advanced thermal energy utilization schemes for both fuel-fired and electrically heated installations.

Gas-fired configurations utilize recuperative burners that harness flue exhaust heat to preheat incoming combustion air up to 450°C, lowering gross fuel consumption by up to thirty percent.

In electrically heated systems, metallic alloy heating coils or molybdenum disilicide elements are distributed symmetrically around the muffle chamber to produce an isothermal work volume.

Multi-zone thyristor power controllers maintain setpoint temperatures within tight tolerances throughout all thermal soaking stages.

Thermal cycle automation and digital metallurgical batch documentation

Process control across TS ELINO furnace systems centers on industrial programmable logic controllers and intuitive graphical operator interfaces. Machine control software manages comprehensive recipe libraries storing ramp rates, isothermal dwell intervals, and controlled quench cooling sequences.

Critical process variables including multi-zone temperatures, protective gas pressures, oxygen partial pressures, and hearth transport speeds are continuously logged into non-volatile memory, generating automated electronic heat treatment records for every finished batch.

Preventive maintenance guidelines and replacement spare parts selection

Sustained performance and extended operational longevity of TS ELINO thermal installations require scheduled preventive inspections across mechanical and thermal subsystems.

Routine procedures include visual evaluation of refractory linings, verification of roller runout tolerances, thermocouple calibration, and inspection of solenoid safety shutoff valves.

When replacing consumable items including heating elements, protection tubes, metallic retorts, and sealing gaskets, sourcing components built to original engineering drawings ensures strict adherence to dimensional fits and thermodynamic ratings.

TS ELINO and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of TS ELINO and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.