Xeleron industrial compressor systems and air treatment units

Xeleron compressed air technology: rotary screw compressors ZA, all-in-one Dry Tank stations, desiccant dryers QH, and precision line filtration modules.

Oil-injected rotary screw compressors of the ZA series

Xeleron ZA oil-injected rotary screw compressors deliver dependable compressed air via belt-drive (Z7.5A–Z50A, 5.5–37 kW) and direct-drive (Z60A–Z350A, 45–250 kW) configurations. Units incorporate Hanbell air ends with 5:6 rotor profiles for heavy plant operations at 7–12 bar.

Precision Hanbell rotary screw air end with 5:6 lobe geometry and heavy roller bearings
Flexible direct coupling transmission or reinforced V-belt drive with automatic tensioning
Microprocessor controller monitoring line pressure, motor temperature, and operating hours
Rigid acoustic enclosure with detachable service doors for swift maintenance inspection

All-in-one compact screw compressor packages Dry Tank

Xeleron Dry Tank integrated screw compressor packages integrate a rotary screw unit, a refrigeration air dryer yielding +3 °C pressure dew point, and two-stage line filtration onto a common 300 or 500 L horizontal air receiver designed for laser cutting and industrial spray finishing.

Compact footprint combining compressor, air receiver, refrigerated dryer, and dual filters
Refrigerated air dryer featuring copper heat exchanger plates maintaining steady +3 °C dew point
Two-stage line filtration removing aerosol droplets, solid particulate matter, and moisture
Horizontal air receiver with internal anti-corrosion coating and timed float condensate drain

Water-lubricated oil-free screw compressors Ecology

Xeleron Ecology oil-free rotary screw compressors (models X10A–X75A, 7.5–55 kW) employ purified water injection within the compression chamber. The design eliminates oil contamination risks, satisfying rigorous cleanliness standards across pharmaceutical and food packaging sectors.

Zero lubricating oil inside the compression chamber due to pure water cooling and sealing
Stainless steel rotary screw rotors engineered with protective anti-corrosion ceramic layers
Closed-loop process water circulation circuit featuring automatic filtration and fresh top-up
Variable speed inverter drive matching motor rotation speed to instantaneous air consumption

Refrigerated compressed air dryers of the YQ series

Xeleron YQ series refrigerated air dryers (models YQ 012–YQ 460, throughput 1.2–46 m³/min) strip moisture condensate from air lines by cooling airflow down to +3 °C dew point. Units incorporate environmentally sound refrigerants alongside aluminum plate evaporator modules.

Air handling capacity spanning 1200 to 46000 L/min at nominal operating pressures up to 1.0 MPa
Integrated all-in-one aluminum plate heat exchanger module with built-in moisture separator
Eco-friendly zero ozone depletion refrigerants R134a or R410a providing energy efficiency
Digital dew point temperature monitor with automated hot-gas bypass anti-freezing protection

Twin-tower desiccant air dryers of the QH and QE series

Xeleron twin-tower desiccant air dryers in the QH heatless and QE heated regeneration lines achieve deep moisture reduction, reaching -40 °C or -70 °C pressure dew points. Equipment protects outdoor pneumatic lines and vulnerable precision tools during sub-zero ambient climates.

Deep compressed air drying achieving verified -40 °C or -70 °C pressure dew point ratings
High-adsorption desiccant bed blending activated alumina spheres and molecular sieves
Heavy-duty pneumatic switching valves equipped with wear-resistant fluoroelastomer seals
Programmable cycle controller managing adsorption, depressurization, and purge sequences

Variable frequency drives and inverters of the XD series

Xeleron XD20 variable frequency inverters cover 0.4 to 500 kW motor ratings for sensorless vector and scalar velocity modulation across induction and synchronous motors. Devices provide smooth starting, comprehensive electrical defense, and energy reduction reaching up to 35%.

Broad capacity lineup from 0.4 to 500 kW supporting 220 V single-phase and 380 V three-phase inputs
High-performance sensorless vector torque control delivering full torque at low frequencies
Built-in RS-485 Modbus RTU communication interface for plant-wide SCADA network integration
Hardware protection against short circuits, overcurrent, overvoltage, and phase imbalances

Kinematic design and fluid film dynamics across Hanbell rotary screw assemblies

Xeleron ZA industrial rotary screw compressors rely on heavy Hanbell air end modules incorporating a patented 5:6 asymmetric rotor lobe geometry. Precision grinding of male and female helical profiles maintains tighter working clearances without direct metal-to-metal rubbing.

Injected Xeleron P46 compressor fluid serves a threefold engineering purpose: providing a hydrodynamic fluid barrier between rotor flanks, absorbing thermodynamic compression heat, and establishing hermetic chamber sealing.

Heavy-duty tapered roller thrust bearings take up combined axial and radial dynamic thrusts, yielding rated service endurance exceeding 80,000 working hours under scheduled lubricant maintenance.

Thermodynamic moisture separation across compact brazed plate heat exchangers

Xeleron YQ series refrigerated air dryers decrease moisture vapor concentration within compressed air networks through controlled thermal cooling down to a steady +3 °C pressure dew point.

The physical assembly utilizes a compact monobloc plate heat exchanger built from stainless steel and structural aluminum elements. In the regenerative air-to-air pre-cooling stage, incoming hot humid compressed air transfers thermal energy to the exiting cold dried airstream.

Downstream inside the direct-expansion refrigerant evaporator, airflow chills to condensing thresholds, causing submicron moisture droplets to agglomerate for discharge via zero-air-loss timed drain valves.

Water-lubricated isothermal air compression across clean Xeleron Ecology systems

Xeleron Ecology X-A oil-free compressor units are engineered specifically for pharmaceutical manufacturing, microelectronics fabrication, and food processing lines where mineral oil hydrocarbon vapors are unacceptable.

Pure demineralized process water replaces petroleum lubricants inside the rotor cavity. Continuous liquid injection imparts an isothermal character to the compression cycle with negligible internal temperature gradients, raising volumetric efficiency.

Corrosion-proof stainless steel screw rotors treated with wear-resistant ceramic composite coatings rotate smoothly within a protective aqueous boundary film, preventing mechanical erosion.

Multi-stage regenerative desiccant drying physics inside twin-tower QH assemblies

Xeleron QH series heatless twin-tower desiccant dryers provide deep moisture extraction, delivering a stable -40 °C or -70 °C pressure dew point suitable for sub-zero outdoor pipe networks.

Dual pressure columns contain rugged spherical desiccant beads formulated from high-surface activated alumina and synthetic molecular sieves.

While the primary tower adsorbs moisture vapor under full pipeline pressure, the secondary column undergoes desiccant regeneration using a small expanded portion of dry purge air.

Angle-seat pneumatic directional valves equipped with resilient fluoroelastomer seals execute leak-free cyclical transitions without pressure drops.

Coalescing micro-filtration mechanisms and particulate removal in industrial pipelines

Multi-stage Xeleron line filtration systems deploy four progressive purification grades: Q, P, H, and C to safeguard pneumatic tooling and sensitive automation actuators throughout industrial installations.

Initial grade Q filters capture coarse bulk debris, pipe scale, and liquid droplets larger than 5 microns. Grade H precision coalescing elements utilizing borosilicate microglass media retain fine particulates down to 0.01 micron and oil aerosols down to 0.01 mg/m³.

Downstream activated carbon bed modules of grade C adsorb volatile hydrocarbon vapors and odors, conditioning process air for sensitive cleanroom spraying equipment, packaging machinery, and breathing air circuits.

Sensorless vector velocity control and drive modulation via XD variable inverters

Xeleron XD20 variable frequency inverters enable smooth sensorless vector modulation across rotary compressor drive motors ranging from 0.4 to 500 kW capacity.

As factory air demand diminishes, the digital control processor decelerates motor speed continuously, holding line pressure steady within 0.1 bar tolerance. This continuous speed modulation eliminates wasteful idling and unloader blowdown routines, cutting motor power draw by 25 to 35 percent.

Embedded protective algorithms shield electrical stator windings against insulation breakdown, phase imbalance, and thermal overloads, prolonging overall powertrain longevity across demanding production plants.

Xeleron and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Xeleron and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.