HYDAC hydraulic equipment, filtration systems, and sensors

HYDAC fluid engineering solutions: bladder accumulators SB, inline filters DF, electronic transmitters HDA 4000, and low-noise air coolers AC-LN.

HYDAC hydraulic accumulators, safety shut-off blocks, and nitrogen charging units

Bladder accumulators Series SB, diaphragm accumulators SBO, and piston accumulators SK deliver fluid energy storage, emergency actuation, and pulsation damping in hydraulic circuits. Safety shut-off blocks SAF and charging devices FPU safeguard lines and monitor precharge pressure.

  • High-pressure bladder accumulators Series SB rated up to 330 bar with volumes to 50 liters
  • Compact diaphragm accumulators SBO engineered for vibration damping in mobile equipment
  • Heavy-duty piston accumulators SK with low-friction seals for continuous metal rolling mills
  • Integrated safety shut-off blocks SAF with manual pressure release and diagnostic gauge ports

HYDAC hydraulic filters, Betamicron replacement elements, and clogging indicators

Pressure filters Series DF, return line filters RF, and duplex filters RFLD maintain fluid cleanliness in automated machinery. Betamicron BN4HC glass fiber media elements trap fine particulate matter, while differential sensors track filter element pressure drop across lines.

  • Inline pressure filters Series DF engineered for pressures up to 420 bar with SAE flanges
  • Tank-top return line filters RF with integrated bypass valves and fluid diffuser tubes
  • Betamicron multi-layer inorganic glass fiber filter elements providing beta ratios over 200
  • Visual and electronic clogging indicators providing real-time clogging condition signals

HYDAC electronic pressure transmitters HDA, switches EDS, and HMG diagnostic units

Pressure transmitters Series HDA 4000, electronic switches EDS 3000, and temperature sensors ETS capture critical operating parameters across power units. Turbine flow meters EVS and portable data recorders HMG 4000 enable rapid system tuning and predictive condition monitoring.

  • Precision pressure transmitters HDA 4000 with robust thin-film steel measuring cells
  • Electronic pressure switches EDS 3000 with rotatable digital display and dual outputs
  • Fluid temperature transmitters ETS providing standard 4-20 mA analog feedback signals
  • Portable multi-channel diagnostic units HMG 4000 for logging dynamic pressure spikes

HYDAC air coolers AC-LN, plate heat exchangers HEX, and fluid cooling systems

Low-noise air blast coolers Series AC-LN, mobile cooler units OK-ELD, and brazed plate heat exchangers HEX stabilize fluid temperatures across machinery. Energy-efficient fan drives and corrosion-resistant cooling cores protect fluid viscosity and extend hydraulic component service life.

  • Air blast oil coolers AC-LN designed with low-noise axial fans and high heat rejection
  • Mobile cooling units OK-ELD powered by 12V or 24V direct current electric fan motors
  • Copper-brazed compact plate heat exchangers HEX optimized for oil-to-water heat transfer
  • Stand-alone offline filtration and cooling packages featuring dedicated circulation pumps

HYDAC compact hydraulic power packs CA, HYBOX power units, and custom skids

Modular hydraulic power packs Series CA, standard hydraulic units HYBOX, and compact mini-packs CO combine gear or axial piston pumps, manifold blocks, and reservoir volumes. Every assembled hydraulic power unit undergoes thorough functional bench testing prior to factory dispatch.

  • Mini power packs Series CO engineered for lifting tables, dock levelers, and tooling clamps
  • Modular power units Series CA utilizing lightweight aluminum tanks and submerged pumps
  • Industrial HYBOX hydraulic power units configured with standardized valve mounting subplates
  • Tailored hydraulic circuit design adapted to specific duty cycles and operating pressure ranges

HYDAC high-pressure ball valves KHM/KHP, hydraulic directional valves, and manifolds

Two-way and multi-way ball valves Series KHM and KHP withstand operating pressures up to 1050 bar, providing leak-free fluid isolation across lines. Solenoid directional valves, proportional controls, and custom manifolds deliver precision management of hydraulic cylinders and motors.

  • High-pressure threaded ball valves Series KHM engineered for working pressures up to 500 bar
  • Forged steel block ball valves Series KHP engineered for heavy-duty systems up to 1050 bar
  • Direct-acting and pilot-operated proportional valves and pressure relief cartridges
  • Custom hydraulic manifold blocks machined from solid steel or high-tensile aluminum

Engineering standards and international structure of HYDAC Group

The engineering heritage of HYDAC began in Saarland in 1963 with the manufacture of hydraulic accessories under the original name Gesellschaft für Hydraulikzubehör.

Over six decades, the enterprise expanded into an international group encompassing 52 subsidiaries, 500 service partners, and more than 11,000 employees worldwide.

More than 900 specialized engineers in Germany dedicate their efforts to developing energy-efficient fluid technology solutions for industrial machinery.

Technical development programs follow strict DIN, ISO, and pressure equipment directive guidelines to ensure structural durability, operational safety, and extended operating cycles across all hydraulic drive installations.

Classification and engineering selection of HYDAC accumulators

HYDAC hydraulic accumulators deliver essential fluid power storage, machine damping, and thermal expansion compensation across demanding hydraulic circuits.

For high-speed mechanical press cycles, Series SB bladder accumulators provide rapid instantaneous discharge rates while occupying compact installation space.

Mobile machinery and compact machine tool clamping packages utilize Series SBO diaphragm accumulators, which feature lightweight construction and high shock tolerance.

Heavy-duty metallurgical rolling mills and metal extrusion presses benefit from Series SK piston accumulators with precision-machined barrels, enabling smooth high-temperature operation over large volumes.

Industrial fluid filtration technology and Betamicron filter elements

Protecting precision proportional spool valves and hydraulic pumps requires maintaining strict ISO 4406 fluid cleanliness standards throughout operating cycles.

HYDAC filter architectures rely on Betamicron BN4HC multi-layer microglass media elements, delivering beta efficiency ratings exceeding 200 for micron ratings from 3 to 20 micrometers.

Inline pressure assemblies Series DF handle cyclic mechanical pressures up to 420 bar, while return line filters RF incorporate fluid diffusers to prevent reservoir aeration.

The inorganic fiber structure resists synthetic and mineral fluids, ensuring deep particulate holding capacity without media breakdown under continuous flow conditions.

Electronic pressure transmitters, digital switches, and HMG recorders

Electronic pressure transmitters Series HDA 4000 feature durable stainless alloy or ceramic diaphragms with thin-film strain gauge bridges. These transmitters retain linear output curves under high-frequency hydraulic pressure spikes across fluid lines.

For visual operating feedback, Series EDS 3000 electronic pressure switches provide a rotatable LED display and configurable transistor output channels.

Portable diagnostic systems Series HMG 4000 enable maintenance technicians to record multi-channel sensor feeds simultaneously, capturing microsecond hydraulic pressure surges and cavitational fluid phenomena to support predictive service routines.

Industrial thermal management and oil cooler system sizing

Maintaining fluid temperatures between 45 and 55 degrees Celsius preserves hydraulic fluid viscosity and prolongs internal seal life. HYDAC air blast oil coolers Series AC-LN utilize specialized low-noise axial fans with aerodynamic blade profiles to minimize workshop acoustic levels.

When plant cooling water loops are accessible, copper-brazed compact plate heat exchangers Series HEX transfer substantial heat loads within minimal space boundaries.

Mobile cooling units OK-ELD powered by 12V or 24V direct current electric fan motors deliver continuous thermal regulation for industrial transmissions and mobile hydraulic power circuits.

Compact power unit design, integrated manifolds, and ball valves KHM

Modular hydraulic power packs Series CA and HYBOX integrate electric pump assemblies, aluminum or steel reservoirs, and directional valve networks into compact modular skids.

For dependable fluid isolation under demanding pressures, high-pressure ball valves Series KHM and KHP withstand operating loads up to 1050 bar without internal leakage.

The polished stainless ball rotates against wear-resistant polyoxymethylene seals, preventing binding under severe hydraulic loading.

Consolidating hydraulic logic onto multi-station manifold blocks eliminates exterior line fittings, reducing vibration risks and minimizing external fluid connection points.

Industrial equipment

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