Gualapack pouch packaging and rotary filling machinery

Gualapack packaging equipment: rotary filling lines CHP series, high-hygiene MF systems, volumetric dosing pumps, and Cheerpack pouches.

Gualapack CHP series rotary pouch filling and capping machines

Rotary machines across CHP 1H, CHP 2H, CHP 4H, and CHP 8H series execute automatic filling of liquid and puree products through spouted pre-made pouches. The compact step-by-step rotary table design delivers leak-tight volumetric dosing and uniform cap torquing operations.

Configurations spanning one to eight filling heads delivering throughput up to 300 pouches/min
AISI 304 stainless steel indexed rotary carousel engineered for hygienic food product zones
Precise volumetric dosing of baby purees, juices, dairy goods, and detergent fluids into pouches
Automated feeder orientation, transfer tracks, and dependable torquing of protective spouted caps

Gualapack MF series advanced rotary pouch filling equipment

High-speed filling lines across MF1, MF2, and MF4 series meet stringent hygiene criteria within infant nutrition and beverage manufacturing. The enclosed monobloc systems feature safety glass enclosures, laminar air-flow hoods, and automated clean-in-place cleaning circuits.

Configurations with 1, 2, and 4 filling heads accommodating 12 to 48 million pouches annually
Integrated automated CIP clean-in-place sanitization loops for food product contact manifolds
Enclosure framework and product parts built from AISI 304 and AISI 316L stainless steel alloys
Ergonomic maintenance accessibility to pouch grippers and swift format tooling changeover sets

Dosing units, pasteurisation tunnels, and CIP sanitation loops

Integrated packaging modules incorporate servo-driven positive-displacement dosing pumps and water pasteurisation tunnels for filled spouted pouches. These heating and cooling zones deliver prolonged shelf stability for infant foods and fruit beverages reliably.

Servo-driven plunger injectors engineered for precise fluid dosing volumes from 40 to 1000 ml
Multi-stage tunnel pasteurisers and cooler conveyors customized for Cheerpack flexible pouches
Sanitary valve manifolds and spray nozzles supporting automated CIP washing of fluid conduits
Digital temperature monitoring and conveyor belt speed regulation managed via operator display

Gualapack capping heads, feeding tracks, and BabyCap closures

Capping sections on Gualapack filling machinery ensure reliable alignment and torquing of BabyCap anti-choking closures and BabyLink tethered caps. Magnetic clutch spindles prevent plastic thread stripping and maintain hermetic package integrity for infant foods.

Vibratory sorting hoppers and gravity chutes delivering oriented 33 mm protective closures
Adjustable magnetic torque heads tailored for anti-choking BabyCap and tethered BabyLink caps
Compatibility with standard 8.6 mm and wider 14 mm spouts developed for viscous particulate foods
Optical inspection sensors verifying closure seating height and tamper-evident band integrity

Cheerpack spouted flexible pouches and Pouch5 barrier laminates

Gualapack manufactures Cheerpack DP stand-up pouches and Cheerpack CP flat pouches with central or corner spouts. Recyclable Pouch5 polypropylene mono-material barrier laminates withstand retort processing in autoclaves and meet modern circular packaging initiatives.

Cheerpack DP stand-up pouches ranging from 40 to 500 ml featuring a sturdy bottom gusset
High-barrier aluminum foil laminates and transparent alu-free films for hot-fill processing
Mono-material polyolefin Pouch5 structure engineered for retort sterilization thermal cycles
High-definition rotogravure and flexographic printing delivering clear graphical branding

Gualapack line replacement parts, grippers, and tooling kits

To sustain continuous machine operation, plants utilize mechanical spout grippers, pneumatic cylinders, food-grade seals, and cutter assemblies. Modular changeover sets allow operators to adapt existing filling lines to new pouch geometries without delays.

Interchangeable pouch grippers and guide rails supporting step-by-step carousel indexing
Food-grade fluoropolymer and elastomer sealing gaskets, O-rings, and plunger scraper rings
Pneumatic actuators, solenoid valves, and vacuum suction cups for automated pouch infeed
Modular Cap Kit assemblies for upgrading operational lines to handle tethered closure styles

Corporate development and filling machinery division of Gualapack

Founded in 1986 by Angelo Guala in Alessandria, Italy, Gualapack has grown into an international leader in flexible spouted packaging technologies.

A pivotal milestone in corporate growth occurred in 1993 with the strategic acquisition of Italian machinery maker Flextech, establishing dedicated in-house engineering and assembly of advanced rotary filling lines.

Through this crossover of machine building and polymer conversion, Gualapack delivers comprehensive turnkey filling packaging platforms.

The enterprise engineers rotary monoblocs, water pasteurisers, cap infeed chutes, and magnetic sealing stations, guaranteeing synchronized operation across high-volume pouch packing installations.

Rotary pouch filling and capping machinery across CHP series

The CHP series represents an established machine line combining a compact footprint with high volumetric filling precision.

The portfolio encompasses CHP 1H, 2H, 4H, and 8H configurations fitted with an indexing rotary carousel designed for step-by-step pouch positioning, liquid dispensing through the spout, and hermetic cap torquing.

These systems handle infant purees, fruit smoothies, juices, drinkable yogurts, and culinary sauces in Cheerpack pouches from 40 to 1000 ml. The machines guarantee repeatable dosing accuracy, prevent splashing through bottom-up nozzles, and protect product freshness via inert gas spout flushing.

High-hygiene automated filling lines across MF generation

The MF generation, comprising MF1, MF2, and MF4 machine models, addresses rigorous hygienic standards required by infant formula and baby food processors.

All mechanical assemblies in direct contact with fluid products are machined from AISI 316L stainless steel, while the working envelope is enclosed by laminar-flow filtration hoods.

The machinery incorporates automated clean-in-place CIP circuits and steam sterilization SIP systems, permitting complete sanitation without dismantling product manifolds. Quick-clamp guide rails and interchangeable pouch grippers facilitate prompt changeovers between diverse pouch capacities.

BabyCap anti-choking closures and high-speed capping systems

Gualapack proprietary BabyCap closures measuring 33 mm in diameter stand as a benchmark for infant packaging safety due to engineered airflow vents preventing suffocation if swallowed.

Integrated capping stations deliver smooth orientation, positive engagement, and torquing at speeds up to 300 pouches per minute.

Spindles equipped with adjustable magnetic clutches apply consistent torque without damaging plastic threads. For circular economy requirements, the company produces BabyLink tethered closures along with modular Cap Kit assemblies that upgrade operational lines without replacing capping mechanisms.

Pouch5 recyclable barrier laminates and Cheerpack pre-made pouches

Gualapack manufactures a comprehensive array of pre-made Cheerpack DP stand-up pouches and flat Cheerpack CP pouches with central or angled spout positions.

For retorted food items, the manufacturer developed Pouch5 mono-material polypropylene laminates capable of enduring high-temperature autoclave processing.

Barrier layers protect packaged contents from oxygen ingress, moisture vapors, and ultraviolet light exposure.

Pouch5 structures comply with circular economy principles by enabling recycling within existing polyolefin streams, aiding brand owners in fulfilling international PPWR packaging directives.

Technical verification and replacement parts for filling machinery

Engineering specialists provide qualified identification of machine parts, tooling sets, and consumable spares for Gualapack filling machinery using serial plates or equipment specifications.

Offerings include mechanical pouch grippers, dosing pistons, food-grade elastomer seals, and pneumatic cylinders.

To modernize existing plant installations, modular capacity upgrades and format changeover packages adapt lines to alternative pouch volumes. Components are delivered under formal commercial invoices with full technical documentation and 22% VAT, ensuring seamless mechanical compatibility.

Gualapack and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Gualapack and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.