Electronica Mechatronics Precision Measurement & DRO Systems: Consoles, Optical & Magnetic Encoders

Supply precision metrology and machine tool position feedback systems from Electronica Mechatronic Systems (I) Pvt. Ltd. (EMS, Pune, India, established in 1986): multi-axis Digital Readout consoles, optical glass scales up to 3000 mm, IP67 sealed magnetic encoders up to 30 m, absolute linear encoders, and motorized 2D height gauges.

Electronica Mechatronics Multi-Axis Digital Readout Systems (EL700, EL400, EL300, EL360A)

Electronica Mechatronics multi-axis Digital Readout (DRO) consoles deliver precision position display across 1, 2, 3, and 4 axes for universal and heavy-duty machine tools.

The flagship EL700 series and robust EL400, EL300, and EL360A models feature vivid graphic LCD or high-visibility LED displays with IP54 front panel protection.

Up to 4-axis input supporting optical and magnetic linear scales down to 0.1 µm resolution for milling, turning, grinding, and EDM machines
Dedicated geometric canned cycles including bolt hole circles (PCD), arc contouring, pitch hole drilling, and vector sum calculations
Non-volatile memory for 1000 tool offsets alongside comprehensive linear and non-linear error compensation tables
Standard USB and RS-232 digital communication ports for machine calibration data transfer and CAD/CAM integration

Electronica Mechatronics Compact Microprocessor DRO Consoles (MB100, EL10, EL20 Series)

Compact Digital Readout units from Electronica Mechatronics are tailored for standard machine tools, coordinate measuring fixtures, and optical inspection instruments including toolmakers' microscopes and profile projectors.

The MB100 series and dedicated EL10/EL20 models deliver reliable coordinate tracking within space-saving housings.

Ultra-compact footprint with versatile bracket-mounting options for direct mounting on machine carriages or inspection benches
High electromagnetic immunity (EMC) safeguarding measurement signal integrity against VFD motor drive noise and voltage surges
Dedicated metrology firmware for optical projectors and toolmakers' microscopes calculating angles, radii, and point-to-point distances
Durable tactile membrane keypad resistant to cutting fluids, airborne aerosol coolants, and fine metallic particulate

Electronica Mechatronics Optical Glass Linear Encoders (EOS, EOP, EOT Series)

Precision optical linear scales from Electronica Mechatronics utilize photolithographically patterned glass scales featuring a 20 µm grating pitch.

The portfolio comprises the standard rigid-profile EOS, the compact cross-section EOP, and the heavy-duty EOT series, delivering resolutions from 0.1 µm to 5 µm across measuring lengths up to 3000 mm.

Anodized aluminum extrusion profiles with precision ball-bearing guided optical scanning carriages for frictionless tracking
Dual-lip elastomeric protective sealing lips providing IP53 / IP64 ingress protection against coolant flooding and metal swarf
Industry-standard RS-422 differential line driver (TTL) or 1 Vpp sinusoidal voltage outputs for seamless CNC and DRO integration
Periodic reference marks spaced at 50 mm intervals or selectable distance-coded index positions for rapid homing

Electronica Mechatronics Magnetic Linear Encoders (Magna Slim MS10/20 & Magna S1/S2)

The Magna series of contactless magnetic linear encoders is engineered specifically for harsh industrial machine tool environments prone to liquid immersion and heavy swarf.

Featuring compact scanning heads such as the Magna Slim (MS10, MS20) and Magna S1/S2, these systems read magnetic pitch patterns off flexible magnetic tapes protected by stainless steel cover strips.

Complete IP67 encapsulation shielding scanning electronics against coolant flooding, hydraulic oils, and grinding dust
Continuous measuring lengths up to 30 meters on a single profile for large boring mills, heavy lathes, and portal machines
Ultra-slim scanning head profile (Magna Slim) enabling straightforward retrofit into constrained machine cross-slides
Outstanding resistance to shock loads up to 100 g and continuous vibration up to 30 g without loss of signal synchronization

Electronica Mechatronics Absolute Magnetic Linear Encoders (EMC14 Series)

The EMC14 series represents Electronica Mechatronics' cutting-edge true absolute magnetic linear encoders.

By determining the exact absolute carriage position immediately upon power-up, the EMC14 eliminates axis homing routines, significantly enhancing machining productivity and preventing tool collision risks.

Battery-free true absolute positioning eliminating homing travel routines and safeguarding coordinates across power outages
High-speed synchronous digital serial interface support including BiSS-C and SSI for direct CNC controller feedback
Sub-micron measuring resolution down to 0.5 µm combined with rapid traverse tracking velocities up to 10 m/s
Rugged extrusion profile with integrated torsional stiffness compensating for machine bed thermal gradients

Electronica Mechatronics Press Brake Linear Scales (EMS-PB & MG232 Series)

Specially developed for sheet metal bending machinery, Electronica Mechatronics EMS-PB and MG232 linear optical and magnetic scales provide sub-micron position feedback for press brake ram axes (Y1 and Y2).

The mounting kinematics decouple measurement from machine frame deflection under multi-ton bending tonnage.

Spherical rod-end ball joints on scale ends compensating for structural C-frame yawning and elastic flexing during bending strokes
High bidirectional repeatability down to 1 µm guaranteeing precise sheet metal bend angle consistency across the full bed length
Heavily ruggedized internal optics and carriage suspension engineered to withstand repetitive hydraulic shock impulses
Seamless electrical compatibility with dedicated press brake CNC controllers including Delem, Cybelec, and ESA

Electronica Mechatronics Ultima Motorized 2D Electronic Height Gauges (M 450, M 700, M 1000)

The Ultima series motorized microprocessor-controlled height gauges (Ultima M 450, M 700, M 1000) constitute high-precision 1D and 2D metrology columns engineered for quality control laboratories and shop-floor inspection.

With measuring strokes spanning 450 mm to 1000 mm, the Ultima delivers rapid and operator-independent dimensional verification.

Motorized measuring carriage drive providing programmable constant probing force to eliminate operator-dependent reading errors
Built-in silent air compressor generating an air-bearing cushion for effortless glide across heavy granite surface plates
Exceptional system measurement accuracy of (1.5 + L/600) µm paired with 0.5 µm repeatability on flat and cylindrical surfaces
Color graphic touchscreen interface performing 2D calculations of shaft centerlines, hole distances, angles, flatness, and real-time SPC

Electronica Mechatronics Magnetic Rotary Encoders (MDB20SB, MDB20SG, MDB20BC Series)

Engineered for rotational angle and velocity feedback in servo motors, CNC rotary tables, electro-spindles, and robotic joints, the MDB20SB, MDB20SG, and MDB20BC series utilize solid-state magnetic sensing.

The omission of delicate glass optical code wheels delivers unparalleled immunity against shock and severe vibration.

Solid-state non-contact magnetic sensing architecture eliminating fragile glass disks prone to shock fracturing and fogging
High absolute angular resolution up to 18-bit singleturn and incremental pulse rates up to 10,000 PPR
Compact flange configurations (20 mm to 58 mm diameters) housed within robust sealed aluminum casings rated to IP67
Comprehensive protocol support including synchronous SSI, high-speed BiSS-C, and differential RS-422 line-driver quadrature outputs

Electronica Mechatronics Nameplate Identification, Ordering Codes & Selection

Electronica Mechatronic Systems (I) Pvt. Ltd. (EMS, trade brand Electronica Mechatronics, established in 1986; manufacturing plant located at Plot No.

37 & 44, Electronic Co-op Estate, Pune-Satara Road, Pune - 411009, Maharashtra, India) designs and manufactures high-precision position feedback transducers, Digital Readout (DRO) consoles, and coordinate metrology columns for machine tools and quality inspection laboratories.

To specify an optimal DRO unit, linear optical or magnetic scale, rotary encoder, or height gauge, please indicate the target product series (such as EL700, EL400, EL300, MB100, EOS, EOP, EOT, Magna Slim, EMC14, EMS-PB, or Ultima M 700), measuring length or stroke (mm), desired resolution (0.1 µm,

0.5 µm, 1 µm, or 5 µm), and signal interface protocol.

Providing a clear photograph of the existing Electronica Mechatronics nameplate or the machine tool electrical schematic ensures seamless dimensional and electrical cross-referencing.

Multi-Axis Digital Readout Consoles: EL700, EL400, EL300 & EL360A Series

Multi-axis Digital Readout units from Electronica Mechatronics are deployed worldwide for precision retrofit on conventional machines and integration on new CNC machine tools.

The premier EL700 series incorporates a high-resolution color graphic LCD, empowering machine operators with visual toolpath guidance, circular hole patterns, and multi-axis coordinate synthesis.

The rugged EL400 and EL300 series support 1 to 4 measurement axes, purpose-configured for milling machines, engine lathes, surface grinders, cylindrical grinders, boring mills, and electrical discharge machines (EDM).

Embedded computational cycles include Bolt Hole Pitch Circle Diameter (PCD), arc and radius cutting, inclined angle calculation, vector summing of compound slides, and Spark EDM Z-axis spark-depth detection.

A battery-backed memory stores up to 1000 tool offset registers, while advanced linear and multi-segment non-linear pitch error compensation tables correct for machine guideway geometric imperfections mapped via laser interferometer calibration.

Compact Microprocessor DRO Units: MB100, EL10 & EL20 Series

The MB100 family delivers an ultra-compact, cost-effective coordinate display tailored for standard 2-axis and 3-axis machine tools where console installation space is strictly limited.

Housed in a cast aluminum casing with an IP54-sealed tactile membrane keypad, the MB100 withstands constant exposure to flying metallic chips, machine lubricants, and coolant mist.

Specialized EL10 and EL20 consoles are engineered specifically for optical profile projectors, toolmakers' microscopes, and coordinate inspection tables.

They incorporate dedicated metrological algorithms for rapid non-contact geometric inspection, including automatic circle center calculation from three probing points, angular alignment between lines, and slot width verification.

Differential input circuitry ensures high electromagnetic compatibility (EMC), preventing coordinate jitter caused by high-power variable frequency motor drives and switching power supplies.

Optical Glass Linear Encoders: EOS, EOP & EOT Series (Up to 3000 mm)

Electronica Mechatronics optical linear scales utilize photolithographically patterned glass measuring gratings with a thermal expansion coefficient closely matching structural machine tool steel.

The precise 20 µm optical grating pitch produces dependable photoelectric scanning with sub-micron resolution down to 0.1 µm.

The optical assembly is protected inside a rigid anodized aluminum extrusion.

Dynamic sealing against coolant flooding, cutting oils, and hot metal swarf is achieved through dual-lip elastomeric wiper lips molded from synthetic oil-resistant rubber that preserves flexibility across broad temperature shifts.

The scanning carriage rides smoothly on five miniature precision ball bearings that mechanically decouple carriage travel from mounting misalignments.

Output signals are provided as industry-standard RS-422 differential square-wave (TTL) or 1 Vpp sinusoidal signals routed through braided steel-armored cables.

Contactless Magnetic Linear Encoders: Magna Slim (MS10/20) & Magna S1/S2

The Magna series of magnetic linear displacement transducers is engineered specifically for hostile cutting conditions, waterjet cutting, grinding, and stone processing where optical scales risk contamination.

The system comprises a multi-pole magnetic tape sealed under a spring-tempered stainless steel cover strip and a solid-state magnetoresistive scanning head.

The ultra-compact Magna Slim series (MS10 and MS20) features a minimal head cross-section that slips directly into tight lathe slide gaps without necessitating machine casting modifications.

The scanning head is hermetically encapsulated to IP67, running submerged in water-soluble coolants, heavy sludge, and abrasive particulate.

With mechanical vibration resistance up to 30 g and shock tolerance up to 100 g, Magna magnetic scales deliver uninterrupted measurement strokes up to 30 meters on heavy lathes, vertical boring mills, and portal gantry machines.

True Absolute Magnetic Linear Encoders: EMC14 Series (BiSS-C & SSI)

The EMC14 series true absolute magnetic linear scales determine exact carriage coordinates instantaneously upon power application, eliminating mandatory axis reference runs and homing cycles. This avoids tool collision hazards during production restarts following power interruptions.

Coordinates are transmitted over high-speed synchronous digital interfaces including BiSS-C and SSI, providing sub-micron resolution down to 0.5 µm at traverse speeds up to 10 m/s without requiring battery backup.

EMC14 absolute scales connect directly to CNC controllers, direct-drive linear motors, and PLC automation modules for high-speed dynamic axis synchronization.

Press Brake Linear Transducers: EMS-PB & MG232 Series (Y1 & Y2 Axis)

Developed specifically for hydraulic and servo-electric press brakes, the EMS-PB and MG232 series provide closed-loop linear feedback for the Y1 and Y2 bending ram axes. Accurate ram parallelism is paramount to achieving consistent sheet metal bend angles across thin sheets and thick plates.

The mechanical mounting kinematics feature self-aligning spherical rod-end ball joints on both scale extremities. This kinematic decoupling prevents multi-ton bending loads from transmitting structural C-frame deflection onto the internal measuring glass or magnetic strip.

The transducer construction exhibits high hydraulic shock impulse damping and connects natively with dedicated press brake CNC units including Delem, Cybelec, and ESA.

Motorized 2D Electronic Height Gauges: Ultima Series (M 450, 700, 1000)

The Ultima series motorized microprocessor-controlled height gauges (Ultima M 450, M 700, and M 1000) serve as metrology standards for receiving inspection and machining quality control.

Built around an optical glass scale, the gauge features a motorized carriage drive operating with constant probing force to eliminate operator measurement discrepancies.

An integrated silent compressor delivers an air-bearing cushion beneath the base, enabling effortless frictionless positioning across heavy granite surface plates.

The color touchscreen interface calculates hole diameters, shaft centers, groove widths, runout, and generates statistical process control (SPC) reports.

Measurement uncertainty is held within (1.5 + L/600) µm, guaranteeing high repeatability on precision machined parts.

Solid-State Magnetic Rotary Encoders: MDB20SB, MDB20SG & MDB20BC Series

Non-contact magnetic rotary encoders from the MDB20SB, MDB20SG, and MDB20BC series provide angular position, speed, and rotational direction feedback for servo motors, machine tool rotary tables, electro-spindles, and multi-axis robotics.

By utilizing solid-state integrated magnetoresistive sensors and polarized magnetic rotors instead of fragile glass disks, the MDB20 family eliminates disk breakage caused by high angular acceleration or mechanical shock.

Housed in IP67-sealed aluminum flanges (20 mm to 58 mm diameters), they deliver up to 18-bit absolute resolution or 10,000 PPR incremental outputs over SSI, BiSS-C, and differential RS-422 interfaces.

ISO 9001:2015 Quality Management, CE Compliance & DSIR R&D Recognition

Electronica Mechatronic Systems (I) Pvt. Ltd. operates under an ISO 9001:2015 certified quality framework, with all electronic equipment and transducers conforming to European CE electromagnetic compatibility directives.

Its dedicated in-house R&D center is recognized by the Department of Scientific and Industrial Research (DSIR), Government of India, driving continuous advancement in digital signal interpolation and rugged sensor packaging.

Every manufactured linear scale and DRO unit undergoes laser interferometer verification, accompanied by a factory inspection certificate.

Global Factory Direct Procurement and Industrial Export Logistics

SpareX arranges direct international procurement of original Electronica Mechatronics Digital Readout consoles, optical and magnetic scales, absolute encoders, and metrology height gauges directly from Pune, India.

We coordinate part number verification against factory documentation, export crating, international customs clearance, and prompt site delivery for manufacturing plants, toolrooms, and machinery builders.

Orders are accepted from single replacement scales and spare cables to complete multi-machine modernization packages.

Equipment configurations, manufacturing lead times, and export pricing for Electronica Mechatronics products are calculated individually upon technical specification review; public retail price lists are not published by the manufacturer.

We operate as an independent international supplier and are not an exclusive distributor of Electronica Mechatronic Systems (I) Pvt. Ltd.